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We present recent results on a binary threshold sensor based on the binary zero-power sensor (BIZEPS) platform which is able to use the energy provided directly from the measured relative humidity of the ambient air to mechanically switch an electrical micro contact. This zero-power switch behavior is realized by using the humidity-sensitive volume swelling of a polymer layer as the detection element deflecting a mechanically deformable silicon boss structure, thus closing the electrical contacts of the switch. For the humidity-sensitive sensor switch considered here, a humidity-sensitive hydrogel blend of poly(vinyl alcohol) and poly(acryl acid) was used. The sensitive part affected by the measurand is completely separated from the electrical part, thus providing long-term stability. By using an inverse silicone stamping technique the polymer layer with a thickness of about 15 µm was patterned on test structures possessing a thin silicon flexure plate of 5 mm x 5 mm in size and 20 µm in thickness. Reproducible deformations of up to 15 … 24 µm has been measured. Investigations of the swelling kinetics showed for several discrete relative humidity values a saturation of the water load. The time to reach this saturation state is reduced from 5 hours down to approx. 20 min by increasing the relative humidity beyond the threshold value of 70% r.H. A significant influence of the temperature to the humidity load could not be observed.

During the last years a lot ofactive implantable medical devices like neural prostheses [1] and sensors have been produced. For such systems a long term reliability under the influence of aggressive physiological conditions is very important. To protect them a stiff housing is normally utilised. In some cases, ifthe requirements for a low weight, flexibility and perhaps a need to transmit optical signals have to be fullfiled, they aren't the best choice. Another possibility is the use offlexible protection materials like polymers, which have the advantageous properties. Finally their structure isn't completely impermeable for different components contained in physiological fluids. Some promising polymers are Poly-Para-Xylylen (Parylene C) and silicone rubber . This paper shows the results of our tests to their ability to function as encapsulants for the PCB configurations FR4+Cu+Ni+Au, FR4+Cu+chem. Sn and FR4+Cu+HAL Sn.

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