If two adjacent links of a flexible robot are connected via a revolute joint or a fixed prismatic joint, the relative motion of the next link will depend on both the joint motion and the elastic displacement of the distal end of the previous link. However, if the two adjacent links are connected via a sliding prismatic joint, the relative motion of the next link will depend additionally on the elastic deformation distributed along the previous link. Therefore, formulation of the motion equations for a multi-link flexible robot consisting of the revolute joints, the fixed prismatic joints and the sliding prismatic joints is challenging. In this study, the finite element kinematic and dynamic formulation was successfully developed and validated for the flexible robot, in which a transformation matrix is proposed to describe the kinematics of both the joint motion and the link deformation. Additionally, a new recursive formulation of the dynamic equations is introduced. As compared with the previous methods, the time complexity of the formulation is reduced by O(2η), where η is the number of finite elements on all links. The numerical examples and experiments were implemented to validate the proposed kinematic and dynamic modelling method.

Manual handling of hot and heavy workpiece in forging press industry increases the process time and causes safety risks to workers. To increase the productivity and optimize the use of manpower, manipulators are needed to be designed for supporting the workers handling the workpiece. Designing robots for such applications is challenging since the robot suffers from a heavy payload at the arm tip, and it operates at a high speed in a large workspace. This research addresses the design and implementation of a novel robot for handling workpiece for a given forging press cell. A novel robotic mechanism is designed with two key features: (i) the addition of parallel links in between serial links, and (ii) the use of hydraulic actuators for driving robot's joints. The addition of parallel links and the use of hydraulic cylinders are to increase the structural rigidity. It is also to reduce the number of joint variables and restrict the end-effector moving parallel to the ground surface so that the robot grips and releases the workpiece in a more efficient and simplified manner. The effectiveness of the designed robot mechanism is demonstrated through functional tests, and experimental results are carried out on the implemented robot.

No abstract

No abstract

When a segment of a flexible link of a flexible robot is currently sliding through a prismatic joint, it is usually assumed that the elastic deformation of the segment equals to zero. This is a kind of time-dependent boundary condition when formulating the dynamics model of a flexible robot consisting of prismatic joints. Hence, the dynamic modeling and especially the inverse dynamic analysis of the flexible robots with the prismatic joints are challenging. In this article, we present a new development of the dynamic modeling method for a generic two-link flexible robot that consists of a prismatic joint and a revolute joint. Moreover, a new bisection method-based algorithm is proposed to analyze the inverse dynamic responses of the flexible robots. Since the bisection method is a rapid converging method in mathematics, the proposed algorithm is effectively applicable to solving the inverse dynamic problem of a flexible robot in a robust manner. Last, the numerical simulation results show the effectiveness and the robustness of the proposed method.