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Recent regulatory developments in the global maritime industry have signalled an increased emphasis on the improvement of energy efficiency onboard ships. Among the various efficiency enhancement options, recovering waste heat using the organic Rankine cycle (ORC) has been studied and identified as a promising one in many earlier studies. In this paper, a marine application of ORC for waste heat recovery will be discussed by performing the first law thermodynamic analysis based on the operating profile and machinery design data of an offshore service vessel (OSV) and defining four standard cycle configurations that include simple, recuperated, dual heat source, and with intermediate heating. The use of five hydrocarbon working fluids that are suitable for shipboard usage comprising cyclopentane, n-heptane, n-octane, methanol and ethanol are examined. The economic analysis found that annual fuel saving between 5% and 9% is possible and estimated a specific installation cost of $5000–8000 USD/kW. Among the various options, the methanol ORC in a simple cycle configuration is found to have the shortest payback time relatively balancing between annual fuel saving and total module cost. Finally, the simple cycle ORC running on methanol is further examined using the second law entropy generation analysis and it is found that the heat exchangers in the system accounted for nearly 95% of the overall entropy generation rate and further work is recommended to reduce this in the future.

The maritime industry will continue to see increasing regulatory requirements to reduce carbon emissions from ships’ operations. Improving the energy efficiency of ships with waste heat recovery systems based on the organic Rankine cycle (ORC) is an attractive way to meet these tightening requirements. The operational profile of a ship has a huge influence on the feasibility of installing ORC onboard as it affects the waste heat source profile from the diesel engines. However, to date, scant attention has been paid to examining the effects that the operational profile has on the marine application of ORC as it is both difficult and expensive to obtain. The present paper aims to describe a methodology that can overcome this problem by developing a generic ship speed profile that defines the ship’s operational profile. This speed profile works together with a fit-for-purpose diesel engine waste heat model to derive a waste heat source profile that is used as the input to a thermoeconomic analysis that can justify the installation of ORC. The proposed methodology allows for an objective comparison of the feasibility of ORC subjected to variations in the operational profile. Furthermore, the optimum ORC design can be identified to meet payback time expectations of different shipowners.

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