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ABSTRACTThe accurate prediction of both the elastic properties and the thermal expansion coefficients is very important for the precise simulation of such processes as injection molding of short-fiber polymer-matrix composites. In this work, a two-step homogenization procedure is applied and compared with experimental values obtained on a polyarylamide/glass fiber composite for a broad range of temperatures. It is observed that the stiffness averaging version of the model surpasses the compliance averaging variant, especially when it is combined with a precise evaluation of the fourth-order orientation tensor. It is also demonstrated that the orthotropic closure approximations are significantly better than previous ones (linear, quadratic, and hybrid) and than a very recent one. Among the orthotropic closure approximations, the fitted ones lead to acceptable results, which are very close to those obtained with the experimentally measured fourth-order orientation tensor.
In short-fiber reinforced composites, it is widely accepted that the fiber orientation plays an important role on their overall physical and thermomechanical properties. To predict the properties of such composite materials, a full 3D fiber orientation characterization is required. A variety of destructive and nondestructive techniques have been developed, but all the methods have the same common point that they are very tedious and time consuming. Knowing that the fiber orientation induced by the flow remains mainly in the flow plane, an easier method has been performed for injection molded fiber-filled polymers. It is based on the simple 2D SEM image analysis of a specific 458-oblique section plane. Then, the indetermination of fiber orientation from an ellipse mark analysis does not exist anymore. This novelty also turns out to be much more accurate. To achieve measurements over large composite samples, the method has been fully automated.
The accurate prediction of both the elastic properties and the thermal expansion coefficients is very important for the precise simulation of such processes as injection molding of short-fiber polymer-matrix composites. In this work, a two-step homogenization procedure is applied and compared with experimental values obtained on a polyarylamide/glass fiber composite for a broad range of temperatures. It is observed that the stiffness averaging version of the model surpasses the compliance averaging variant, especially when it is combined with a precise evaluation of the fourth-order orientation tensor. It is also demonstrated that the orthotropic closure approximations are significantly better than previous ones (linear, quadratic, and hybrid) and than a very recent one. Among the orthotropic closure approximations, the fitted ones lead to acceptable results, which are very close to those obtained with the experimentally measured fourth-order orientation tensor
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