The development of energy management strategy (EMS), which considers how power is distributed between the battery and ultracapacitor, can reduce the electric vehicle’s power consumption and slow down battery degradation. Therefore, the purpose of this paper is to develop an EMS for hybrid energy storage electric vehicles based on Pontryagin’s minimums principle (PMP) considering battery degradation. To verify the EMS, the hybrid energy storage electric vehicle model is first established. In the meantime, the battery cycle life trials are finished in order to develop a battery degradation model. Following that, a rule-based control approach and the PMP optimization algorithm are used to allocate power in a hybrid energy storage system (HESS) in a reasonable manner. Finally, a simulation experiment under urban dynamometer driving schedule (UDDS) settings verifies the established EMS, and the findings reveal that the suggested EMS has a lower energy consumption rate and battery deterioration rate than the rule-based method.

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In extremely cold environments, the fuel cell vehicle (FCV) waste heat utilization subsystem can only exchange a small amount of proton exchange membrane fuel cell (PEMFC) waste heat into the warm air circuit for cab heating, which has poor adaptability to extremely cold environments. The first step in this study was to build a test bench for the waste heat utilization subsystem of fuel cell vehicles. Secondly, the PEMFC heating capacity and liquid–liquid exchanger heat transfer capacity were analyzed using experimental data to assess the ability of FCV waste heat utilization subsystems with different rated powers to adapt to extremely cold environments. Then, the optimization mathematical model of the liquid–liquid exchanger was established, and the heat transfer performance of the liquid–liquid exchanger was orthogonally optimized based on the Taguchi method. Finally, the optimized liquid–liquid exchanger was installed in the waste heat utilization subsystem for experimental tests. The results show that when the ambient temperature is −20 °C, −25 °C or −30 °C, in the optimized waste heat utilization subsystem, the inlet and outlet temperatures of the PEMFC are reduced, and the power consumption of the positive temperature coefficient (PTC) is reduced by 57.6% and 48% and 34.3%, respectively, improving the utilization rate of PEMFC waste heat, and thereby improving the adaptability of FCV in extremely cold environments.