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<span>EDM is a well-established hole machining option with various advantages due to non-contact characteristics of the process. However, knowledge about the process is not enough for its more improvements. Exprimenal studies are costly and time consuming because of the complex nature of process. Therefore, process modeling is a good alternative to reduce the experimental expense related to the technology. This paper studys EDM process through mathematical model, which includes the precise insight into the interactive behavior of EDM system. The ignition, discharge and recovery phases of the model have been developed through MATLABs time domain analysis. Simulation result shows good agreement with expected profile of EDM spark. To verify the model, simulated material removal rates (MRRs) from series of simulation are compared with the experimental ones reported by previous researcher. Ability of the model to predict the dynamic behavior profile of the EDM system is successfully confirmed by low average percentage error in predicting MRR.</span>

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Electrical discharge machining (EDM) is a stochastic machining process which widely used to generate dies and molds. However, information about the EDM process is still at the earlier stage which lead to experience many challenges for further developments. Experimental analysis is time consuming as well as a costly procedure, due to the highly stochastic and complex nature of the process. Therefore, process modeling is an alternative to reduce the experimental costs related to the technology. This research proposes method to design a mathematical model of electrical discharge machining (EDM) system. The model will be used to understand the effects of machining parameters into the dynamic behaviour of EDM system based on the sparking phases and pulse power generator.

Electrical discharge machining (EDM) is a non-conventional manufacturing process used broadly in medical applications, aerospace industry and manufacturing in hard material fields. However, information about the process is still in an unfledged stage and it has been becoming a serious obstacle to its more improvements. In this paper, spark discharge condition is studied based on the simulated model of EDM spark pulse generator system equivalent form. Simulated model is verified by comparing with a series of experimental results. Frequency response is established through simplified model of EDM system. Influence of discharge time and stable discharge current on material removal rate (MRR) and stability of the system is analysed. This study is important to select the process parameters, and uses as a guidance to design the EDM spark pulse generator system.