Purpose In the present era of Industry 4.0, the manufacturing automation is moving toward mass production and mass customization through human–robot collaboration. The purpose of this paper is to describe various human–robot collaborative (HRC) techniques and their applicability for various manufacturing methods along with key challenges. Design/methodology/approach Numerous recent relevant research literature has been analyzed, and various human–robot interaction methods have been identified, and detailed discussions are made on one- and two-way human–robot collaboration. Findings The challenges in implementing human–robot collaboration for various manufacturing process and the challenges in one- and two-way collaboration between human and robot are found and discussed. Originality/value The authors have attempted to classify the HRC techniques and demonstrated the challenges in different modes.

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Energy absorption is a key performance criterion for several engineering structures. Lightweight lattice structures are better suited for this purpose. The convolute design patterns that exist in nature are proven effective for several engineering applications. In this paper, a George lily flower leaf is considered to build a novel 3D open lattice pattern for specific energy absorption (SEA) purposes. A multi-cellular specimen is designed and fabricated using Vat photopolymerization 3D printing process. Quasi-static compression tests have been conducted and the performance of proposed structure is compared with 2.5D closed thin-walled structures and found the proposed 3D open lattice structure has shown significant improvement in SEA over other thin-walled structures.

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