Multistage Depressed Collectors (MDCs) are nontrivial for high-frequency gyrotrons. A basic conceptual design of an E Â B MDC using azimuthal electric fields was proposed in Part I of this series. In the present work, several upgraded design proposals based on the basic one will be elaborated. These proposals will significantly reduce the back-stream of electrons, which was the main drawback of the basic design proposal. Another upgraded design proposal will shrink the length and maximal radius of the MDC to be only a fraction of its full-length version. A conceptual design of the final MDC proposal will be given at the end.Published under license by AIP Publishing. https://doi.
Abstract. In the field of Laser Additive Manufacturing, modern wire-based laser deposition techniques offer advantageous solutions for combining the high quality level of layer-by-layer fabrication of high value parts with the industry's economical requirements regarding productivity and energy efficiency. A newly developed coaxial wire head allows for omni-directional welding operation and, thus, the use of wire even for complex surface claddings as well as the generation of three-dimensional structures. Currently, several metallic alloys as steel, titanium, aluminium, and nickel are available for the generation of defect-free structures. Even cored wires containing carbide hardmetals can be used for the production of extra wear-resistant parts. Simultaneous heating of the wire using efficient electric energy increases significantly the deposition rate and energy efficiency. Examples of application are light-weight automotive parts, turbine blades of Nickel super alloys, and complex inserts of injection moulds.
IntroductionLaser buildup welding is a well-established technique in industrial applications of surface cladding and direct fabrication of metallic parts. As construction materials, powders are widely used because of the large number of available alloys and the simple matching with the shaped laser beam. However, the powder utilization is always less than 90 %, characteristic values are in the range of 60 %, and so a serious part of the material is lost. Additionally, there is a risk for machine, operators and environment due to dangerous metal dust. The alternative use of wires as buildup material offers a number of advantages: The material utilization is always 100 %, and rightly independent from the part's shape and size. The process is clean and safe, and so the effort for protecting personnel and environment is much less. Also the wire feed is completely independent from the gravity which is of great advantage especially in applications of three-dimensional material deposition.The main challenge compared to powder is the realization of an omni-directional welding operation with stable conditions of the wire supply. The only possible solution therefore is to feed the wire coaxially in the centre axis of the laser beam. This technology requires a complex optical system which permits the integration of the
The spectral emission of the laser induced plasma is investigated during the welding process of stainless steel (304 L), titanium (T 40), aluminium and aluminium based alloy (5083). The intensities of the spectrum lines which are emitted from a small area of the plasma are studied as a function of the distance from the surface, wavelength, time and processing parameters
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