Submarine pipeline is a key part in the development of deep sea and ultra-deep sea oil and gas. In order to reduce the ovality of pipes and improve their compressive strength, a two-roller continuous calibration (TRCC) process by compression is proposed. A springback analysis of compress bending is carried out, and an analytical model is established, which predicts ovality after calibration and provides a theoretical basis for roller shape design and process parameter formulation. Numerical simulation and physical experiments are carried out. The distribution of stress and strain is analyzed. The effects of initial ovality, reduction ratio and initial placement angle on the ovality after calibration are studied. When the reduction ratio is about 1%, the ovality is optimal. The theoretical analysis shows that the ovality after calibration is about 0.03%, and the ovality after calibration by numerical simulation and experiment is less than 0.45%, proving the feasibility of the process.
According to the seafloor drill working conditions and the complex formation characteristics of the seafloor, this paper aims to improve the adaptability of the diamond bit to the formation and the coring quality. The cutter tooth design scheme of the impregnated diamond bit is proposed, and Fluent analyzes the flow field of drilling fluid at the bottom hole. The results show that the cone cutting tooth bit with the primary and assistant nozzles can directly avoid 85.33% drilling fluid flushing core and reduce the disturbance of drilling fluid to the core samples. The water passage structure of the bit is reasonable, and the upward return velocity of the drilling fluid can be stabilized between 0.7 and 1.8 m/s, which meets the requirements of the upward return of cuttings in seabed strata, and has a good hole wall protection performance. Based on the bottom-jet diamond bit, the assistant nozzles are added. The drilling fluid of the assistant nozzles can better cover the bit crown, conductive to cooling the bit crown. The drilling fluid of the main nozzles can timely up-return along the outer annulus hole wall, conducive to the up-return of the cuttings with drilling fluid. This study can extend existing designs of a seafloor coring bits and bottom hole flow field analysis methods.
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