The tilt angle tool on Aluminum A5083 and Copper C11000 joint processed by Friction Stir Welding (FSW) was observed in this study. The rotation speed and transverse speed were used as a parameter process for 2500 rpm and 30 mm/min, respectively. The tensile test and microstructure observation were carried out to determine the tensile strength and metal flow on Al-Cu joint, respectively. The result shows that the highest tensile strength was in 2o tilt angle tool for 105 MPa. Its fracture surface was more close to Al and formed brittle formation.The metal flows of Al-Cu with 0o and 2o were not homogeneous and formed an agglomeration of Cu particle to Al surface.

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This paper presents modeling results for fatigue crack growths of a semi-elliptical surface crack in a V-shaped notched round bar under uniform cyclic tension. All the analyses were carried out by using a software package featuring the boundary element method. The J-integral technique was used to compute the stress intensity factors (SIFs), and the NASGRO crack growth rate was chosen to simulate the fatigue crack growths. Mechanical and fracture properties of AZ-6A-T5 magnesium alloy were used for our analysis. Crack shape evolutions for different crack aspect ratios and the corresponding SIFs may be correlated to study the behavior of crack growths. An unstable crack growth was observed when the evolving crack aspect ratio was between 0.6 and 0.7. Careful consideration should be taken if the cylinder contains a defect which has a straight shape on the crack front or a smaller crack aspect ratio.

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