The most popular building material, including on transport facilities, is cement. Cement production is associated with the electricity costs. The biggest cost item is the consumption for the cement clinker grinding. It is known that disperse characteristics of cements, such as fineness of grinding, specific surface, coarseness of grading, largely determine their hydraulic properties, and for expanding cementsthe deformation ones. In the paper, the issues of electric power consumption were considered when grinding extender expanders: aluminous slag, sulfoaluminate, sulfoferrite and sulfoalumoferrite clinkers.
Abstract. Corrosion resistance of sulfated cements in carbonate and in carbonate-sulfate mediums has been studied. The samples have been placed in carbonate and carbonate-sulfate mediums for investigation stability of sulfated cements. The same researches were done with sulfate resistant portland cement to compare stability of samples. High corrosive resistant of sulfated cements is conditioned by forming dense and strong cement stone. The obtaining of corrosion resistant cements is possible with usage of the ordinary portland cement clinker with inclusion to them sulfoferrite and sulfoalumoferrite clinkers. Sulfated cements have the higher corrosion stability in contrast to ordinary sulfate resistant cement.
Abstract.Usually to obtain expansive cements sulfoaluminate clinker or mix aluminate clinker with calcium sulfates (gypsum, hemihydrate, anhydrate) are used. For these cements ettringite is an important hydration product and kinetic reaction of this phase plays an important role in determinаting performance. The alternative aluminate phases may be ferrite containing ones. This article deals with the composition and properties of solid solution of calcium sulfoaluminate, sulfoferrite and sulfoaluminoferrite cements. It was studied an influence of calcium sulfate on structure and properties of calcium aluminate and ferrite phases, and their stability under high temperatures. Beside that the properties of cements containing these phases were studied. The investigation of hydration and properties of sulfomineral cements shows that ettringite and its analogies are formed in such way to provide expansion and compression of cement stone. Degree of expansion and self-stressing of cement stone depends not only on composition of sulfated minerals but on ratio and types of clinkers. The higher expansion is reached by the use of high alite containing Portland cement clinker together with sulfoaluminate or sulfoalumoferrite one, the lower expansion is reached by addition of sulfoalumoferrite and sulfoferrite clinkers. These cements are classified as self-stressing, expansive or shrinkage-compensating ones depend on the degree of their expansion after 28 days of curing.
Effect of expanding aluminate hardening additives dispersity on formation of cement stone structure is studied. It is shown that the greatest expansion effect in combination with stone high strength is due to 4CaO3Al2O3CaOSiO2 mineral fractions of 45-63 μm in size. Large crystals of ettringite are gradually formed in hardening stone, when finely ground component of Portland cement becomes highly strong due to its rapid hydration. Under these circumstances, ettringite crystallization results in system expansion.
In this work, studies have been carried out to replace bauxite with aluminate slags. Compounds of raw mixtures without use of fossil aluminate materials with different gypsum content have been developed. Instability of assimilation of anhydrite into calcium sulphoaluminate has been established. X-ray phase analysis has shown a weak dependence of increase in the firing temperature and increase in the yield of the main mineral C3A3·CŜ. Results of the study allow us to conclude that it is possible to obtain high-quality calcium sulphoaluminate (SAC) based on technogenic aluminate raw material.
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