The article considers the technology of producing and processing of gear wheels. It provides some requirements for gear units, in particular, for gear wheels and their production. The paper analyzes the effectiveness of various techniques for cutting the gear teeth, as well as the effectiveness of various modern tools used for gear-tooth milling. The article mentions that it is possible to increase the effectiveness of the tool due to simultaneous processing of two or three tooth spaces. It requires the use of full-duplex (tandem) and triplex interlocking disk milling cutters. The results of these studies are confirmed by the description of a number of practical examples implementing these reporting provisions upon use of the equipment described in the paper.
Abstract. The article analyzes various situations of building a quality assurance system at an enterprise. The article includes the analysis of influence of various factors on the decision-making on the principles of building a quality assurance system, the conclusion about the need to build the quality assurance system aimed not at preventing the assembly of parts with deviations but on creating a process producing parts without deviations. The stages of implementation of the statistical process control system are considered. Moreover, the article analyzes the characteristics of measuring methods and tools that can be included into the quality assurance system, and examines the various process states allowing making a conclusion about the possibility of their controllability. The example of a comprehensive solution of the statistical process control system is given.
The article presents a study of a turbine blade profile and roughness measurement processes - the task facing any manufacturer of this part. The blade is one of the most complex regarding parts manufacture because of its complex profile. This profile should be measured in several sections on the feather on all profile elements - the suction side, pressure surface, leading and trailing edge of a blade. If the blade has a shroud platform, its profile should be also measured (and possibly the gland packing profile). It is also necessary to measure the feather end and base of blade profile. Finally, a separate independent task is the blade tang profile measurement.
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