The hydration of an equimolar mixture of MgO and Al 2 O 3 nano-powders has been proven to be an effective way to synthesize Mg 6 Al 2 CO 3 (OH) 16 ·4H 2 O as a component of a nano-structured matrix and magnesia-alumina spinel precursor for high-performance cement-free corundum-spinel refractory castables. (Mg 3 )-OH-brucite sites (417 • C) formed initially within the magnesia-alumina hydrating blended paste were replaced with (Mg 2 Al)-OH and (Mg 3 )-OH hydrotalcite sites, which were dehydroxylated at 420 • C and 322 • C, respectively. This reorganization was connected with the incorporation of anions and water molecules in the interlayer spacing of hydrotalcite, which was dehydrated at 234 • C. Hence, the thermal decomposition of a nano-structured matrix system containing mainly Mg 6 Al 2 CO 3 (OH) 16 ·4H 2 O consists of a complex sequence of dehydration, dehydroxylation and decarbonization, and this finally leads to the formation of inverse spinel MgAl 2 O 4 and periclase MgO through many intermediate stages containing the mixed tetrahedral-octahedral Al phase and MgO-like structure. Hence, the hydraulic bond that primarily existed was replaced by a ceramic bond at a relatively low temperature, i.e., 700 • C, where a spinel was formed. Important changes in oxygen coordination polyhedra around Al 3+ in the dehydrated-dehydroxylated hydrotalcite occurred between 600 and 1100 • C. instead of micro-scaled particles as magnesia and alumina sources results in an increase in the reactivity of nano-powders [13,14] and their ability to form Mg-Al-CO 3 hydrotalcite-like compounds [8].Due to the special lamellar structure, a new application has been found for hydrotalcite that enables refractory castable manufactures to use reactive nano-and micropowders of alumina (Al 2 O 3 ) and magnesia (MgO) as alternative cementitious materials. Various authors highlighted that materials with "in situ" formed Mg-Al hydrotalcite-like phases exhibit higher mechanical strength of the green body than hydratable alumina-free refractory systems. This advantage is related to the fact that the spinel-like phase can be formed at lower temperatures [15][16][17]. There are many publications about the methods of obtaining hydrotalcite-like phases; it can be obtained through mechanochemical synthesis, sol-gel syntheses or hydrothermal precipitation [8,[18][19][20]. Nevertheless, there are no published data concerning obtaining the hydrotalcite from a mixture of nanometric MgO and Al 2 O 3 oxides. According to the MgO-Al 2 O 3 -H 2 O system at low temperatures, the products of the reaction of magnesium and alumina oxides with water are single or/and double hydroxides. Layered double hydroxides (LDHs) are represented by the general formula [Mg 1−x Al x (OH) 2 ] x+ [(A n− ) x n ·yH 2 O] x− (where A n− is the exchangeable interlayer anion located between two LDH sheets and n-is a charge) [21,22]. The hydrotalcite structure is derived from the structure of brucite and the range of x can be varied, depending on literature sources, between 0.17 and 0.33...
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.