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This paper presents the design, fabrication and testing of an innovative active seat suspension system for heavy-duty vehicles. Rather than using conventional linear actuators, such as hydraulic cylinders or linear motors, which need to be well maintained and are always expensive when high force outputs are required, the proposed seat suspension system directly applies a rotary motor in order to provide the required active actuation, without changing the basic structure of the existing off-the-shelf seat suspension. A gear reducer is also applied to amplify the output torque of the motor so that a high output torque can be achieved using a low rated power motor. A static output feedback H 1 controller with friction compensation is designed to actively reduce seat vibration. Experiments are carried out to test the fabricated suspension prototype. The experimental results show that this type of seat suspension can achieve greater ride comfort in the frequency range of 2-6 Hz than a passive seat suspension. The newly designed active seat suspension is much more cost effective and can be suitable for heavy-duty vehicles.

A seat suspension with a rotary magnetorheological damper for heavy duty vehicles AbstractThis paper presents the development of an innovative seat suspension working with a rotary magnetorheological (MR) fluid damper. Compared with a conventional linear MR damper, the well-designed rotary MR damper possesses several advantages such as usage reduction of magnetorheological fluid, low sealing requirements and lower costs. This research starts with the introduction of the seat suspension structure and the damper design, followed by the property test of the seat suspension using an MTS machine. The field-dependent property, amplitudedependent performance, and the frequency-dependent performance of the new seat suspension are measured and evaluated. This research puts emphasis on the evaluation of the vibration reduction capability of the rotary MR damper by using both simulation and experimental methods.

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