Electroplating is one of the most technologically advanced methods to synthesize nanophase materials both as coatings and in bulk form. This paper demonstrates the formulation of a processing “window” for nanocrystalline Co-W alloys using factorial design. The microstructural evolution from polycrystalline to nanocrystalline to amorphous Co-W microstructures is shown for electrodeposits produced from a bath containing cobalt sulphate, sodium tungstate, Rochelle salt and ammonium chloride. The effect of operating variables such as temperature and current density is discussed.
We present detailed studies of the mechanical behavior of electrical contacts since they have a strong effect on the performance and long term reliability of thermoelectric (TE) modules both for cooling and electricity generation. We have studied the mechanical properties of electroplated and electroless plated Ni contacts on n-type and p-type (Bi 1−x Sb x ) 2 (Te 1−y Se y ) 3, polycrystalline quaternary alloys. These alloys were obtained by mechanical alloying followed by hot extrusion. A variety of surface preparation methods and metallization processes were applied and compared. As soldering alloys we used Sn(60%)Pb(40%) or Sn(95%)Sb(5%) on top of the Ni contacts. Our results show that it is possible to reach mechanical strength above 350 kg/cm 2 when proper metallization and soldering technologies are applied. Contact reliability becomes especially important for short-legged modules, which provide higher density of cooling and generating power. Extruded TE materials may be the only ones suitable for devices where the required mechanical stress is very high.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.