Hybridization, especially where only variant natural lignocelluloses are combined, is fast receiving encouraging attention because it offers range of properties that are quite difficult to obtain with a single kind of reinforcement. In this work, tensile strength and modulus of hybridized kenaf/PALF reinforced HDPE composite was examined. Pellets were produced form the mixture of the composite in an internal mixer at 190oC, 40rpm and 25minutes for processing temperature, speed and duration of mixing respectively. The composite sheets with thickness of 1mm produced from pellets were prepared using compression moulding. Then the tensile specimen were prepared and tested using an INSTRON bluehill universal testing machine according to ASTM D638 requirements. All samples were prepared at 1:1 kenaf:PALF ratio; ≤0.25mm and ≤0.5mm fibre length; fiber loading of 10 to 40% were utilized. Linear relationship of tensile modulus was observed with about 26% reduction in tensile strength at 10% fibre loading that subsequently reduced but with a reversal increase at 40% fibre loading. This was attributed to a better supportive load at that fibre content and a better interaction between fibre and matrix. Furthermore, the result also corroborates with the one obtained for the tensile modulus at same fibre loading. The best tensile strength and tensile modulus obtained was 32.43MPa;642.61MPa and 30.01MPa;636.73MPa for 0.25mm and 0.5mm fibre length respectively. Increase in fibre length did not show any significant improvement in tensile strength which may have been coursed by fibre attrition. It is possible to achieve improved mechanical properties if the fibres are given some kind of treatment.
Natural fibre-based thermoset composites are generally lower in strength performance compared to synthetic thermoset composites. Hybridization with some amount of synthetic fibre enhanced the mechanical properties of the composites. This study focused on the performance of mechanical properties of hybrid banana/glass fibre reinforced polyester composites. Hybrid composites with different volume ratios of banana to glass fibre were prepared. The reinforcing effect of both fibres in polyester is also evaluated in various fibre loadings. Results showed that both flexural and tensile properties have been improved with the increasing level of overall fibre content loading. Tensile and flexural strength shows great enhancement by the introduction of a slight amount of glass fibre to the banana fibre polyester matrix.
In evaluating thermoplastics for their effective performance during processing, rheology properties are very useful. Similarly, in designing processing apparatus, knowledge of rheological behavior of composite melt is critical. In this study, melt flow and viscosity behavior of polypropylene/kenaf fibre composite was investigated using a single-screw extruder. Subsequently, flow behavior of the compounded formulation were evaluated by comparing the melt flow index, flow curve and viscosity curve of the PP and that of the composites at 190oC processing temperature and varying the fibre size. There appears to be a positive linear increase of the apparent shear stress with increase in the apparent shear rate and, as expected, viscosity values for the composite samples are much higher than the PP especially at larger fibre size. The additional of kenaf fibre in composite reduces the MFI value basically because of the hindrances in the plastic flow of the polymer. In addition the increase in viscosity with increase in fibre loading might contributed to the high specific area of the fibre in the matrix thereby increasing the shear stress in the composite. Moreover loading of polymer system with fibre tends to disturb or disorganize the normal free movement of the polymer and certainly hindered the mobility chain segments in flow.
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