With the decline in oil discoveries during the last decades it is believed that EOR technologies will play a key role to meet the energy demand in years to come. This paper presents a comprehensive review of EOR status and opportunities to increase final recovery factors in reservoirs ranging from extra heavy oil to gas condensate. Specifically, the paper discusses EOR status and opportunities organized by reservoir lithology (sandstone and carbonates formations and turbiditic reservoirs to a lesser extent) and offshore and onshore fields. Risk and rewards of EOR methods including growing trends in recent years such as CO 2 injection, high pressure air injection (HPAI) and chemical flooding are addressed including a brief overview of CO 2 -EOR project economics.
A considerable portion of the world's hydrocarbon endowment is in carbonate reservoirs. Carbonate reservoirs usually exhibit low porosity and may be fractured. These two characteristics along with oil-to-mixed wet rock properties usually result in lowered hydrocarbon recovery rates. When enhanced oil recovery (EOR) strategies are pursued, the injected fluids will likely flow through the fracture network and bypass the oil in the rock matrix. The high permeability in the fracture network and the low equivalent porous volume result in early breakthrough of the injected fluids. Infill drilling programs and well conformance strategies-mostly gas and water shutoff-have been effectively used to mitigate the early breakthrough and increase oil recovery. In most cases, however, 40 to 50% of the original oil in place (OOIP) is not produced. A large number of EOR field projects in carbonate reservoirs have been referenced in the literature since the early 1970s. These field projects demonstrate the technical feasibility of various EOR methods in carbonate reservoirs. However, because of the collapse in oil prices, most of the aforementioned project plans have been abandoned. This paper presents a comprehensive compilation of EOR (Gas, Chemical, and Thermal methods) field experiences in carbonate reservoirs within the US, as an attempt to identify key variables and project design parameters for future evaluation and revitalization of mature carbonate reservoirs. Carbon dioxide flooding [continuous or water-alternating gas (WAG)] is the dominant EOR process used in the US This is because of the high availability of low-cost CO2. CO2 EOR in particular represents the logical first step towards viable geologic carbon storage and sequestration. EOR chemical methods in carbonate reservoirs, especially polymer flooding, have been widely tested in US carbonate reservoirs. However, EOR chemical methods have made a marginal contribution, relatively, in terms of total oil recovered. Our study includes a brief overview of current laboratory (e.g. wettability changes and novel chemical additives) and field (e.g. injectivity enhancement) experiences in EOR chemical methods in carbonate formations. A brief discussion surrounding the screening methods used to identify viable EOR opportunities in carbonate fields based on past and present experiences is also included.
Some of the advantages of the simultaneous use of surfactants and nanoparticles in enhanced oil recovery (EOR) processes are the increase in the efficiency of injection fluid for sweeping, the reduction of adsorption of the surfactant onto the reservoir rock, the alteration of wettability, and the reduction of water/crude oil interfacial tension (IFT). However, a large amount of nanoparticles required in chemical EOR processes might limit their application. Therefore, the main objective of this work is to synthesize, characterize, and evaluate magnetic iron core–carbon shell nanoparticles that can be recovered and to study their impact on the reduction of surfactant adsorption on the porous media and oil recovery at reservoir conditions. The additional benefit of the proposed method is that these nanoparticles can be recovered and reused after the application because of their magnetic properties. The magnetic iron core–carbon shell nanoparticles were obtained following a new one-pot hydrothermal procedure and were carbonized at 900 °C using a teflon-lined autoclave. The core–shell nanoparticles were characterized using scanning electron microscopy, dynamic light scattering, N2 physisorption at −196 °C, X-ray diffraction, X-ray photoelectron spectroscopy (XPS), and magnetometry measurements. The magnetic iron core–carbon shell nanoparticles with an average particle size of 60 nm were obtained. The XPS spectrum corroborated that magnetic Fe(0) of the core was adequately coated with a carbon shell. The IFT was measured using a spinning drop tensiometer for a medium viscosity crude oil and a surfactant mixture. The minimum IFT reached was approximately 1 × 10–4 mN m–1 at a nanoparticle concentration of 100 mg L–1. At this concentration, the dynamic adsorption tests demonstrated that the nanoparticles reduce 33% the adsorption of the surfactant mixture in the porous media. The simultaneous effect of core–shell nanoparticles and the surfactant mixture was evaluated in a displacement test at reservoir conditions obtaining a final oil recovery of 98%.
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A considerable portion of current world oil production comes from mature fields and the rate of replacement of the produced reserves by new discoveries has been declining steadily over the last few decades. To meet the growing need for economical energy throughout the world, the recoverable oil resources in known reservoirs that can be produced economically by applying advanced IOR and EOR technologies will play a key role in meeting the energy demand in years to come. This paper presents a comprehensive review of EOR projects. Specifically, the paper presents an overview of EOR field projects by reservoir lithology (sandstone, carbonate, and turbidite formations) and offshore versus onshore fields. More than 1,500 field projects are reviewed and summarized to evaluate feasibility of EOR technologies. Another area of growing interest is the combination of near-well-bore and in-depth conformance technologies with chemical EOR technologies such as SP and ASP. However, these are in early stages of evaluation. Examples of numerical simulations combining chemical conformance and EOR technologies are presented showing the potential of this recovery strategy in waterflooded reservoirs. Impacts of carbon capture cost and volatility of oil and carbon-credit markets on CO2-EOR projects based on anthropogenic sources is also addressed. Based on this review, it is evident that thermal and chemical EOR projects dominate in sandstone formations while gas and water-based recovery methods dominate carbonate, turbidite, and offshore fields. The review also shows the growing trend of CO2 (from natural sources), high-pressure air injection (HPAI), and chemical flooding including in-depth conformance field projects in the U.S. and abroad. CO2-EOR / sequestration in offshore fields and chemical EOR processes offshore (e.g., polymer-based methods) and onshore, including heavy crude oil reservoirs, are some of the opportunities identified for the next decade based on preliminary evaluations and proposed or ongoing pilot projects. The critical review will help to identify the next challenges and opportunities in EOR. Hybrid schemes combining IOR/EOR as well as CO2-EOR/sequestration can be ranked on the basis of adequate simulation procedures.
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