AISI 304L stainless steel powder compacts containing 2 vol% high purity rare earth oxides were prepared by mixing the different powders in a vibratory mill followed by pressing. The compacts thus obtained were sintered in a vacuum furnace and isothermal oxidation measurements were carried out in a muffle furnace, in air, up to 200 hours at 900 °C. The oxidized surfaces were examined in a scanning electron microscope and micro regions of the reaction products were studied using energy dispersive analysis. The addition of rare earth oxides decreased the oxidation rate of the stainless steel. Further evidence of predominant oxygen ion diffusion controlling the overall oxidation process in rare earth containing chromium oxide forming alloys has been observed.
A variety of metallic components rely on properties that are specific to the alloy and its surface. Coatings have been extensively used to protect metallic surfaces from the aggressive effects of the environment to which it is exposed. In this investigation, the high temperature oxidation behavior of a FeCr and a FeCrY alloy coated with an aluminium based paint has been studied. The objective was to form the more resistant alumina surface layer on an aluminium free alloy. Aluminium based paint coated and uncoated specimens of the two alloys were oxidized for up to 200 hours at 1000 °C in air. The oxidized specimens were examined in a scanning electron microscope coupled to an energy dispersive system and the surfaces were analyzed by X ray diffraction analysis. The aluminium based paint coating increased the oxidation resistance of the alloys, mainly over extended periods. The FeCrY alloy coated with the Al based paint exhibited the highest oxidation resistance.
Rare earth elements are often added to chromium dioxide forming alloys to improve its high
temperature oxidation resistance. The rare earths can be also added as oxide dispersions.
Significant cost reductions are possible if rare earth oxide concentrates can be used instead of
pure rare earth oxides, the former being the precursor to obtaining pure rare earth oxide. In
this study the effect of adding pure and concentrates of rare earth oxides to AISI 304L on its
oxidation behavior has been evaluated. AISI 304L stainless steel powder compacts containing
2 vol% of pure lanthanum and yttrium oxides or their concentrate were prepared by milling
followed by pressing. The compacts were vacuum sintered and isothermally oxidized in air
for up to 200h at 900°C. The parabolic rate constants were determined and the reaction
products examined using a scanning electron microscope. X-ray diffraction analysis of the
reaction products was also carried out. The compacts with pure rare earth oxides and the
concentrates exhibited similar oxidation behavior.
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