Composites consist by definition of at least two materials (Gibbsian phases) with rather different properties. They exhibit a heterogeneous microstructure and possess improved properties with respect to their components. Furthermore, the design of their microstructure allows for tailoring their overall properties. In the last decades, intense work was performed on the synthesis of nanocomposites, which have the feature that at least one of their components is nanoscaled. However, the microstructure-property relationship of nanocomposite materials is still a challenging topic. This tutorial review paper deals with a special class of nanocomposites, i.e. polymer-derived ceramic nanocomposites (PDC-NCs), which have been shown to be promising materials for various structural and functional applications. Within this context, different preparative approaches for PDC-NCs as well as some of their properties will be presented and discussed. Furthermore, recent results concerning the relationship between the nano/microstructure of PDC-NCs and their properties will be highlighted.
Polymer derived silicon oxycarbide ceramics (SiOC-PDCs) with widely different carbon contents have been synthesized, and their structures have been studied at different length scales using high-resolution 13 C and 29 Si magic-angle-spinning (MAS) NMR spectroscopic techniques. The data suggest that the structure of these PDCs consists of a continuous mass fractal backbone of corner-shared SiC x O 4-x tetrahedral units with "voids" occupied by sp 2 -hybridized graphitic carbon. The oxygen-rich SiC x O 4-x units are located at the interior of this backbone with a mass fractal dimension of ∼2.5 while the carbonrich units display a slightly lower dimensionality and occupy the interface between the backbone and the free carbon nanodomains.
Silicon oxycarbides can be considered as being carbon‐containing silicates consisting of glass networks in which oxygen and carbon share bonds with silicon. The carbon‐for‐oxygen substitution in silicate glass networks has been shown to induce significant changes in the network connectivity and consequently strong improvements in the properties of the silicate glass network. For instance, SiOC glasses exhibit Young's moduli, hardness values, glass transition, and crystallization temperatures which are superior to those of vitreous silica. Moreover, the silicon oxycarbide glass network exhibits unique structural features such as reduced mass fractal dimension and nano‐heterogeneity, which significantly affect and/or dictate its properties and behavior. In the present Review, a consideration of the current state of the art concerning the synthesis, processing, and various structural and functional properties of silicon‐oxycarbide‐based glasses and glass‐ceramics is done. Thus, the synthesis of silicon oxycarbides starting from macromolecular precursors such as polysiloxanes or alkoxysilanes‐based sol‐gel systems as well as current advances related to their processing will be critically reviewed. In addition, various structural and functional properties of silicon oxycarbides are presented. Specific emphasis will be put on the intimate correlation between the molecular architecture of the precursors and the structural features and properties of the resulting silicon oxycarbides.
Polymer‐derived SiOC/ZrO2 ceramic nanocomposites have been prepared using two synthetic approaches. A commercially available polymethylsilsesquioxane (MK Belsil PMS) was filled with nanocrystalline zirconia particles in the first approach. The second method involved the addition of zirconium tetra(n‐propoxide), Zr(OnPr)4, as zirconia precursor to polysilsesquioxane. The prepared materials have been subsequently cross‐linked and pyrolyzed at 1100°C in argon atmosphere to provide SiOC/ZrO2 ceramics. The obtained SiOC/ZrO2 materials were characterized by means of X‐ray diffraction, elemental analysis, Raman spectroscopy as well as transmission electron microscopy. Furthermore, annealing experiments at temperatures from 1300° to 1600°C have been performed. The annealing experiments revealed that the incorporation of ZrO2 into the SiOC matrix remarkably increases the thermal stability of the composites with respect to crystallization and decomposition at temperatures exceeding 1300°C. The results obtained within this study emphasize the enormous potential of polymer‐derived SiOC/ZrO2 composites for high‐temperature applications.
The present Review addresses current developments related to polymer-derived ceramic nanocomposites (PDC-NCs). Different classes of preceramic polymers are briefly introduced and their conversion into ceramic materials with adjustable phase compositions and microstructures is presented. Emphasis is set on discussing the intimate relationship between the chemistry and structural architecture of the precursor and the structural features and properties of the resulting ceramic nanocomposites. Various structural and functional properties of silicon-containing ceramic nanocomposites as well as different preparative strategies to achieve nano-scaled PDC-NC-based ordered structures are highlighted, based on selected ceramic nanocomposite systems. Furthermore, prospective applications of the PDC-NCs such as high-temperature stable materials for thermal protection systems, membranes for hot gas separation purposes, materials for heterogeneous catalysis, nano-confinement materials for hydrogen storage applications as well as anode materials for secondary ion batteries are introduced and discussed in detail.
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