The low gas-to-liquid mass transfer rate is one of the main challenges in syngas biomethanation. In this work, a new concept of the floating membrane system with high gas hold-up was introduced in order to enhance the mass transfer rate of the process. In addition, the effect of the inoculum-to-syngas ratio was investigated. The experiments were conducted at 55 °C with an anaerobic mixed culture in both batch and continuous modes. According to the results from the continuous experiments, the H2 and CO conversion rates in the floating membrane bioreactor were approximately 38% and 28% higher in comparison to the free (suspended) cell bioreactors. The doubling of the thickness of the membrane bed resulted in an increase of the conversion rates of H2 and CO by approximately 6% and 12%, respectively. The highest H2 and CO consumption rates and CH4 production rate recorded were approximately 22 mmol/(L·d), 50 mmol/(L·d), and 34.41 mmol/(L·d), respectively, obtained at the highest inoculum-to-syngas ratio of 0.2 g/mL. To conclude, the use of the floating membrane system enhanced the syngas biomethanation rates, while a thicker membrane bed resulted in even higher syngas conversion rates. Moreover, the increase of the inoculum-to-syngas ratio of up to 0.2 g/mL favored the syngas conversion.

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Thin-film nanocomposite (TFN) membranes were fabricated by interfacial polymerization of a polyamide (PA) layer on the shell side of hollow fiber membrane supports. TiO 2 nanoparticle loadings in the thin-film layer were 0.01, 0.05, and 0.20 wt %. Nanoparticle-free PA thin-film composite (TFC) membranes served as the comparative basis. The TFN membranes were characterized in terms of the chemical composition, structure, and surface properties of the separation layer. Incorporating nanoTiO 2 improved membrane permeability up to 12.6-fold. During preliminary laboratory-scale evaluation, TFN membranes showed lower salt rejection but higher TOC rejection in comparisons with the corresponding values for TFC controls. Based on the performance in lab-scale tests, TFN membranes with 0.01 wt % nanoTiO 2 loading were selected for an evaluation at the pilot scale with synthetic surface water as the feed. While the permeate flux during long-term pilot-scale operation gradually decreased for TFC membranes, TFN membranes had a higher initial permeate flux that gradually increased with time. The TOC rejection by TFN and TFC membranes was comparable. We conclude that TFN membranes show promise for full-scale surface water treatment applications.

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