Analysis consisting of numerical simulations along with lab experiments of interaction effects between key parameters on the electromagnetic force based on response surface methodology (RSM) has been also proposed to optimize the design of high-speed solenoid valve (HSV) and improve its performance. Numerical simulation model of HSV has been developed in Ansoft Maxwell environment and its accuracy has been validated through lab experiments. Effect of change of core structure, coil structure, armature structure, working air gap, and drive current on the electromagnetic force of HSV has been analyzed through simulation model and influence rules of various parameters on the electromagnetic force have been established. The response surface model of the electromagnetic force has been utilized to analyze the interaction effect between major parameters. It has been concluded that six interaction factors including working air gap with armature radius, drive current with armature thickness, coil turns with side pole radius, armature thickness with its radius, armature thickness with side pole radius, and armature radius with side pole radius have significant influence on the electromagnetic force. Optimal match values between coil turns and side pole radius; armature thickness and side pole radius; and armature radius and side pole radius have also been determined.
The normal operation of high-pressure common rail injector is one of the important prerequisites for the healthy and reliable operation of diesel engines. Therefore, this paper studies the high-precision fault diagnosis method for injectors. Firstly, this paper chooses VMD to adaptively decompose the common rail fuel pressure wave. The biggest difficulty in VMD decomposition is the need to manually set the internal combination parameters K and α. In order to overcome this shortcoming, this paper proposes an improved fruit fly search. The variational mode decomposition method of the algorithm, with the energy growth factor e as the objective function, can adaptively decompose the multi-component signal into superimposed sub-signals. In addition, based on the analytic hierarchy process and dispersion entropy, hierarchical dispersion entropy is proposed to obtain a comprehensive and accurate complexity estimation of time series. Then, a fault diagnosis scheme for high-pressure common rail injector based on IFOA-VMD and HDE is proposed. Finally, using the engineering test data, the method is compared with other methods. The proposed method appears, based on the numerical examples, to be better from both a computational and classification accuracy point of view.
Mean value modelling of diesel engine combustion based on parameterized finite stage cylinder process Highlights 18 1. Mean Value First Principle (MVFP) model has been built based on Seiliger process, i.e. the 19 in-cylinder process of the engine is characterized by using parameterized finite stages. 20 2. The expressions to calculate the combustion parameters have been obtained. 21 3. MVFP diesel engine model built in this paper has been applied to the simulation of a ship 22 propulsion system. 23 4. The simulation results have shown the adaptability of the MVFP model to variable working 24 conditions and the capability of being integrated into a large system. Abstract: Mean value diesel engine models are widely used since they focus on the main engine performance and 32 can operate on a time scale that is longer than one revolution, and as a consequence use time steps that are much longer 33 than crank-angle models. Mean Value First Principle (MVFP) models are not primarily intended for engine development 34 but are used for systems studies that are become more important for engine users. In this paper two new variants of 35 Seiliger processes, which characterize the engine in-cylinder process with finite stages are investigated, in particular 36 their ability to correctly model the heat release by a finite number of combustion parameters. MAN 4L20/27 engine 37 measurements are used and conclusions were drawn which Seiliger variant should be used and how to model the 38 combustion shape for more engines. Then expressions to calculate the combustion parameters have been obtained by 39 using a multivariable regression fitting method. The mean value diesel engine model has been corrected and applied to 40 the simulation of a ship propulsion system which contains a modern MAN 18V32/40 diesel engine in its preliminary 41 design stage and the simulation results have shown the capability of the integration of MVFP model into a larger 42 system. 43
The further thermal efficiency improvement of marine natural gas engine is constrained by a knocking phenomenon that commonly occurs in gas-fueled spark-ignited engines. It plays an important role to investigate how the knocking occurs and how to predict it based on the engine simulation model. In this paper, a two-zone model is developed to provide the prediction of knocking performance and NO emission, which is verified by engine test bed data from a transformed marine natural gas spark ignition (SI) engine. Cylindrical division theory is used to describe the shape of the two zones to decrease the computational cost, as well as a basic mechanism for NO concentration calculation. In order to solve the volume balance, three boundary parameters are introduced to determine the initial condition and mass flow between the two zones. Furthermore, boundary parameters' variation and knocking factor (compression ratio and advanced ignition angle) will be discussed under different working conditions. Result shows that the two-zone model has sufficient accuracy in predicting engine performance, NO emission and knocking performance. Both the increasing compression ratio and advanced ignition angle have a promoting effect on knocking probability, knocking timing and knocking intensity. The knocking phenomenon can be avoided in the targeted natural gas SI engine by constraining the compression ratio smaller than 14 and advanced ignition angle later than 30 • before top dead center (BTDC).Energies 2018, 11, 561 2 of 23 Two broad categories of experimental based methods are used to detect the knocking phenomenon in a certain natural gas engine: the former one is based on direct measurement, like an intensified charge coupled detector (ICCD) camera and Laser-induced Fluorescence (LIF) imaging [8,9]; other methods [10,11] are based on indirect measurement such as in-cylinder pressure analysis, cylinder block vibration, exhaust gas temperature, etc. On the other hand, simulation models enable engineers to explore the details comprehensively during the design period in order to determine the best case, saving research time and development cost. In general, numerical simulation of the natural gas engine working process is classified as follows: the mean value model, zero-dimensional model, quasi-dimensional model and multi-dimensional model [12]. The mean value model is not primarily intended for engine development, but it is efficient for integrated system research, thus it is usually based on a large amount of engine test data and has scarcely no ability to predict [13,14]. For knocking prediction simulation models, the main objective is to characterize the end-gas temperature, which has a direct effect on knocking occurring. It is difficult for the zero-dimensional model to achieve this goal since the in-cylinder temperature and species concentrations are assumed to be uniform throughout the cylinder [15]. The multi-dimensional simulation model (or Computational Fluid Dynamics model, CFD) provides most details of in-cylinder para...
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