Synthesis of mesoporous iridium oxide films via soft templating and evaporationinduced self-assembly is demonstrated employing an amphiphilic triblock-copolymer PEO-PB-PEO. Films possess nanocrystalline walls and feature locally ordered pores of about 16 nm diameter. Analysis of the film properties by SEM, TEM, EDX, XPS, SAXS, XRD, and BET along the thermal treatment that succeeds dipcoating shows that the polymer template is removed by calcination between 200 and 300 °C, accompanied by uniaxial shrinkage of film and pore system perpendicular to the substrate. Treating the film in excess of 450 °C leads to further growth of crystallite size and loss of surface area progressing gradually with increasing calcination temperature. Templated IrO 2 films conditioned at 450 °C show substantially reduced electrocatalytic overpotentials (efficiency increases) for the oxygen evolution reaction (OER) compared to those of untemplated coatings. Pore templating thus enables direct control over surface catalytic properties of iridium oxide.
Iridium oxide is the catalytic material with the highest stability in the oxygen evolution reaction (OER) performed under acidic conditions. However, its high cost and limited availability demand that IrO2 is utilized as efficiently as possible. We report the synthesis and OER performance of highly active mesoporous IrO2 catalysts with optimized surface area, intrinsic activity, and pore accessibility. Catalytic layers with controlled pore size were obtained by soft-templating with micelles formed from amphiphilic block copolymers poly(ethylene oxide)-b-poly(butadiene)-b-poly(ethylene oxide). A systematic study on the influence of the calcination temperature and film thickness on the morphology, phase composition, accessible surface area, and OER activity reveals that the catalytic performance is controlled by at least two independent factors, that is, accessible surface area and intrinsic activity per accessible site. Catalysts with lower crystallinity show higher intrinsic activity. The catalyst surface area increases linearly with film thickness. As a result of the templated mesopores, the pore surface remains fully active and accessible even for thick IrO2 films. Even the most active multilayer catalyst does not show signs of transport limitations at current densities as high as 75 mA cm(-2) .
The synthesis and properties of a series of new structure-directing triblock copolymers with PEO-PB-PEO structure (PEO = poly(ethylene oxide) and PB = polybutadiene) and their application as superior pore-templates for the preparation of mesoporous titania coatings are reported. Starting from either TiCl4 or from preformed TiO2 nanocrystalline building blocks, mesoporous crystalline titanium oxide films with a significant degree of mesoscopic ordered pores are derived, and the pore size can be controlled by the molecular mass of the template polymer. Moreover, the triblock copolymers form stable micelles already at very low concentration, i.e., prior to solvent evaporation during the evaporation-induced self-assembly process (EISA). Consequently, the thickness of pore walls can be controlled independently of pore size by changing the polymer-to-precursor ratio. Thus, unprecedented control of wall thickness in the structure of mesoporous oxide coatings is achieved. In addition, the micelle formation of the new template polymers is sufficiently distinct from that of typical commercial PPO-PEO-PPO polymers (Pluronics; PPO = poly(propylene oxide)), so that a combination of both polymers facilitates bimodal porosity via dual micelle templating.
Catalysis, energy storage, and light harvesting require functional materials with tailored porosity and nanostructure. However, common synthesis methods that employ polymer micelles as structure-directing agents fail for zinc oxide, for cobalt oxide, and for metal carbonates in general. We report the synthesis of the oxides and carbonates of zinc, cobalt, and aluminum with micelle-templated structure. The synthesis relies on poly(ethylene oxide)-block-poly(butadiene)-blockpoly(ethylene oxide) triblock copolymers and a new type of precursor formed by chemical complexation of a metal nitrate with citric acid. A general synthesis mechanism is deduced. Mechanistic insights allow for the prediction of optimal processing conditions for different oxides and carbonates based on simple thermogravimetric analysis. Employing this synthesis, films of ZnO and Co 3 O 4 with micelle-controlled mesoporosity become accessible for the first time. It is the only soft-templating method reported so far that also yields mesoporous metal carbonates. The developed synthesis is generic in nature and can be applied to many other metal oxides and carbonates.
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