Inkjet
printing, the deposition of microfluidic droplets on a specified
area, has gained increasing attention from both academia and industry
for its versatility and scalability for mass production. Inkjet printing
productivity depends on the number of nozzles used in a multijet process.
However, droplet jetting conditions can vary for each nozzle due to
multiple factors, such as the surface wetting condition of the nozzle,
properties of the ink, and variances in the manufacturing of the nozzle
head. For these reasons, droplet jetting conditions must be continuously
monitored and evaluated by skillful engineers. The present study presents
a deep-learning-based method to identify the droplet jetting status
of a single-jet printing process. A convolutional neural network (CNN)-based
on the MobileNetV2 model was employed with optimized hyperparameters
to classify the inkjet frames containing images captured with a CCD
camera. By accumulating the classified class data in order by frame
time, the jetting conditions could be evaluated with high accuracy.
The method was also successfully demonstrated with a multijet process,
with a test time of less than a second per image.
One-dimensional nanomaterials have drawn attention as an alternative electrode material for stretchable electronics. In particular, silver nanowires (Ag NWs) have been studied as stretchable electrodes for strain sensors, 3D electronics, and freeform-shaped electronic circuits. In this study, Ag NWs ink was printed on the pre-stretched silicone rubber film up to 40% in length using a drop-on-demand dispenser. After printing, silicone rubber film was released and stretched up to 20% as a cyclic test with 10-time repetition, and the ratios of the resistance of the stretched state to that of the released state (Rstretched/Rreleased) were measured at each cycle. For Ag NWs electrode printed on the pre-stretched silicone rubber at 30%, Rstretched/Rreleased at 10% and 20% strain was 1.05, and 1.57, respectively, which is significantly less than about 7 for Ag NWs at the 10% strain without pre-stretched substrate. In the case of 10% strain on the 30% pre-stretched substrate, the substrate is stretched and the contact points with Ag NWs were not changed much as the silicone rubber film stretched, which meant that Ag NWs may slide between other Ag NWs. Ag NWs electrode on the 40% pre-stretched substrate was stretched, strain was concentrated on the Ag NWs electrode and failure of electrode occurred, because cracks occurred at the surface of silicone rubber film when it was pre-stretched to 40%. We confirmed that printed Ag NWs on the pre-stretched film showed more contact points and less electric resistance compared to printed Ag NWs on the film without pre-stretching.
Although DNA has been demonstrated as a fascinating functional material, it was toilsome to be fully exploited due to the difficulties in the manipulation of the strand alignment. In this study, DNA alignment was first proposed through electromagnetohydrodynamic deposition as a one-step process. 3D printed microelectromechanical system (MEMS) nozzle was fabricated to electrospray single-strand DNA (ssDNA) diluent, which was aligned by Lorentz force. Linear dichroism absorption was comprehensively enhanced when ssDNA was electrosprayed in magnetic field, which demonstrated DNA alignment. This study paved the way for DNA alignment using electrospray in magnetic field which could be used for optical applications.
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