Electropolishing (EP) in the HF-H 2 SO 4 electrolyte is the most desirable surface treatment for niobium superconducting radio frequency cavities yet demonstrated, in terms of performance and surface finish. However, the efficiency of the electrolyte declines quickly with time (decrease in removal rate, deterioration of the niobium surface, increased sulfur generation). Previous studies at CEA Saclay have highlighted the impact of the water content in EP mixtures rather than the content of dissolved niobium. Knowledge of the electrochemical system was improved thanks to studies using a rotating disk electrode (RDE). Measurements with a RDE give precious information concerning mass transport of the different ionic groups present in the solution. The performed measurements prove that EP is controlled by the diffusion of fluorine ions and the value of the related diffusion coefficient D FÀ was estimated for different mixtures. Electrochemical impedance spectroscopy (EIS) measurements were also performed with different EP mixtures. Both volt ampere metric and EIS measurements prove the central role of fluorine during EP and show that EP mechanisms evolve with the aging of the bath. Another major problem related to electrolytes is the formation of impurities such as sulfur. We have proved that working at a reduced voltage of 5 V does not alter cavity performance and makes it possible to reduce the undesirable particulate contamination in electrolytes and to increase their lifetime.

Reproducible operation at high performances of superconducting cavities is required for linear accelerators. High beta elliptical cavities are thus of concern and, to achieve required performances for such resonators, surface preparation including electropolishing is recommended. We have designed and operate a setup for electropolishing in the vertical position of multicell cavities in order to: (i) obtain high yield with large elliptical cavities for Superconducting Linac (SPL) or European Spallation Source projects; (ii) develop a reference installation demonstrating that this process is appropriate for the large scale treatment of cavities in industry. The setup described here is the first one able to electropolish vertically multicell cavities with circulating acid and high safety standards. This equipment makes it possible to use a wide range of parameters such as voltage, acid flow rate, temperature, and nitrogen injection with an R&D purpose in mind. Optimization is studied using modeling with COMSOL software for different cavities. As examples, we present some results for the 704 MHz high-beta SPL cavity and the 1300 MHz International Linear Collider cavity and show the influence of cathode shape on both acid flow and electric field distribution during the process. Importance of the size of the cavity and first results achieved on single-cell and nine-cell cavities will be discussed.

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An advanced setup for vertical electropolishing of superconducting radio-frequency niobium elliptical cavities has been installed at CEA Saclay. Cavities are vertically electropolished with circulating standard HF-HF-H 2 SO 4 electrolytes. Parameters such as voltage, cathode shape, acid flow, and temperature have been investigated. A low voltage (between 6 and 10 V depending on the cavity geometry), a high acid flow (25 L= min), and a low acid temperature (20°C) are considered as promising parameters. Such a recipe has been tested on single-cell and nine-cell International Linear Collider (ILC) as well as 704 MHz five-cell Super Proton Linac (SPL) cavities. Single-cell cavities showed similar performances at 1.6 K being either vertically or horizontally electropolished. The applied baking process provides similar benefit. An asymmetric removal is observed with faster removal in the upper half-cells. Multicell cavities (nine-cell ILC and five-cell SPL cavities) exhibit a standard Q 0 value at low and medium accelerating fields though limited by power losses due to field emitted electrons.

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