We determined, by the rotating disk electrode technique, the kinetics of the oxygen-reduction reaction (ORR) on the surfaces of single crystals of Au(111), Ag(111), Pd(111), Rh(111), Ir(111), and Ru(0001), on Pt monolayers deposited on their surfaces, and also on nanoparticles of these metals dispersed on high-surfacearea carbon. Plotting the correlation between the experimentally determined activities of these three types of electrocatalysts with the calculated metal d-band center energies, d , revealed a volcano-type dependence. In all cases, the electronic properties of the metal electrocatalysts, represented by the d value, were used for elucidating the metal-dependent catalytic activities, and establishing their electronic propertiessthe ORR kinetics relationship. Pt(111), Pt/C, and Pt/Pd(111) were found to top their corresponding volcano plots. Pd in alkaline solutions showed particularly high activity, suggesting it may offer potential replacement for Pt in fuel cells.

We synthesized a new class of O2 electrocatalysts with a high activity and very low noble metal content. They consist of Pt monolayers deposited on the surfaces of carbon-supported nonnoble metal-noble metal core-shell nanoparticles. These core-shell nanoparticles were formed by segregating the atoms of the noble metal on to the nanoparticles' surfaces at elevated temperatures. A Pt monolayer was deposited by galvanic displacement of a Cu monolayer deposited at underpotentials. The mass activity of all the three Pt monolayer electrocatalysts investigated, viz., Pt/Au/Ni, Pt/Pd/Co, and Pt/Pt/Co, is more than order of magnitude higher than that of a state-of-the-art commercial Pt/C electrocatalyst. Geometric effects in the Pt monolayer and the effects of PtOH coverage, revealed by electrochemical data, X-ray diffraction, and X-ray absorption spectroscopy data, appear to be the source of the enhanced catalytic activity. Our results demonstrated that high-activity electrocatalysts can be devised that contain only a fractional amount of Pt and a very small amount of another noble metal.

The impact of the carbon structure, the aging protocol, and the gas atmosphere on the degradation of Pt/C electrocatalysts were studied by electrochemical and spectroscopic methods. Pt nanocrystallites loaded onto high-surface area carbon (HSAC), Vulcan XC72, or reinforced-graphite (RG) with identical Pt weight fraction (40 wt %) were submitted to two accelerated stress test (AST) protocols from the Fuel Cell Commercialization Conference of Japan (FCCJ) mimicking load-cycling or start-up/shutdown events in a proton-exchange membrane fuel cell (PEMFC). The load-cycling protocol essentially caused dissolution/redeposition and migration/aggregation/coalescence of the Pt nanocrystallites but led to similar electrochemically active surface area (ECSA) losses for the three Pt/C electrocatalysts. This suggests that the nature of the carbon support plays a minor role in the potential range 0.60 < E < 1.0 V versus RHE. In contrast, the carbon support was strongly corroded under the start-up/shutdown protocol (1.0 < E < 1.5 V versus RHE), resulting in pronounced detachment of the Pt nanocrystallites and massive ECSA losses. Raman spectroscopy and differential electrochemical mass spectrometry were used to shed light on the underlying corrosion mechanisms of structurally ordered and disordered carbon supports in this potential region. Although for Pt/HSAC the start-up/shutdown protocol resulted into preferential oxidation of the more disorganized domains of the carbon support, new structural defects were generated at quasi-graphitic crystallites for Pt/RG. Pt/Vulcan represented an intermediate case. Finally, we show that oxygen affects the surface chemistry of the carbon supports but negligibly influences the ECSA losses for both aging protocols.