A new method for flux-free diffusion joining of aluminum matrix composites reinforced with SiC particles (SiCp/Al MMCs) in atmosphere environment has been developed. Liquid gallium and nano-copper particles were employed as filler metal under joining temperatures ranging between 400 °C to 480 °C, with a holding time of 2 h and pressure of 3 MPa. The results showed that 65 vol.% SiCp/6063 Al MMCs were successfully joined together. X-ray diffraction (XRD) analysis confirmed the presence of Ga2O3 at the fracture. Meanwhile, neither copper oxide nor aluminum oxide was detected. The formation of Ga2O3 can protect nano-copper particles and SiCp/6063 Al MMCs from oxidation. The width of weld seam tended to be narrowed from 40 μm to 14 μm gradually with increasing temperature from 400 °C to 480 °C. The maximum shear strength level of 41.2 MPa was achieved with a bonding temperature of 450 °C. The change of the strength was due to the adequate elements’ mutual diffusion and solution, as well as the change of the quantity and morphology of intermetallic compounds in the weld seam, such as Al2Cu and Cu3Ga. When the diffusion joining temperature reached 440 °C or above, the leak rate of the specimen remained under 10−10 Pa·m3/s.

In this age of human civilization, there is a need for more efficient, cleaner, and renewable energy as opposed to that provided by nonrenewable sources such as coal and oil. In this sense, hydrogen energy has been proven to be a better choice. In this paper, a portable graphite crucible metal smelting furnace was used to prepare ten multi-element aluminum alloy ingots with different components. The microstructure and phase composition of the ingots and reaction products were analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM), and differential scanning calorimetry (DSC). The reaction was carried out in a constant temperature water bath furnace at 60 °C, and the hydrogen production performance of the multi-element aluminum alloys in different proportions was compared by the drainage gas collection method. The experimental results show that the as-cast microstructure of Al–Ga–In–Sn aluminum alloy is composed of a solid solution of Al and part of Ga, and a second phase of In3Sn. After the hydrolysis reaction, the products were dried at 150 °C and then analyzed by XRD. The products were mainly composed of AlOOH and In3Sn. Alloys with different compositions react at the same hydrolysis temperature, and the hydrogen production performance is related to the ratio of low-melting-point metal elements. By comparing two different ratios of Ga–In–Sn (GIS), the hydrogen production capacity and production rate when the ratio is 6:3:1 are generally higher than those when the ratio is 7:2:1. The second phase content affects the hydrogen production performance.