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Compressions of magnetorheological (MR) fluids have been carried out under instantaneous magnetic fields. The yield strength of the MR fluid in compressive mode has been derived by assuming that it was a transformed shear flow in Bi-visous model. The compressive stresses have experimentally studied under different magnetic fields, different initial gap distances and different compressive velocities. The nominal yield shear stresses of the compressed MR fluid under different influential factors have been calculated. The compressive stress increased in a power law as the applied magnetic field increased, while it decreased as the initial gap distance and the compressive velocity increased. With the increase of magnetic field, the difference between the nominal yield shear stress curves increased, and the exponents of the power law increased with the increase of the magnetic field strengths. A larger initial gap distance and a lower compressive velocity resulted in a higher nominal yield shear stress under the same instantaneous magnetic field. The achieved results of the nominal yield shear stress with magnetic field seemed to deviate from the prediction of dipole model, and the chain structure aggregation effect, the sealing effect and the friction effect by compression should be considered.

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The compression tests under the unidirection for magnetorheological (MR) fluids have been studied at different compressive speeds. The results indicated that curves of compressive stress under different compression speeds at the applied magnetic field of 0.15 T overlapped well and were shown to be an exponent of about 1 of the initial gap distance in the elastic deformation region and accorded well with the description of continuous media theory. The difference in compressive stress curves increases significantly with an increasing magnetic field. At this time, the continuous media theory description could not be accounted for the effect of compressive speed on the compression of MR fluid, which seems to deviate from the Deborah number prediction under the lower compressive speeds. An explanation based on the two-phase flow due to aggregations of particle chains resulting in much longer relaxation times at a lower compressive speed was proposed to explain this deviation. The results have guiding significance for the theoretical design and process parameter optimization for the squeeze-assisted MR devices such as MR dampers and MR clutches based on the compressive resistance.