The article deals with the basic technological aspects of injection moulding, pointing to the importance of correct product geometry design. Large differences in the wall thickness of the mould result in uneven cooling, material shrinkage, and the formation of internal stress. This ultimately may give rise to deformations, such as those in form sink marks, and may affect the required quality of the mould. The article describes the application of a specific example of one of the ways of correction of the mould wall thickness used in technological practice of the injection moulding technology. This is a case of employing the method of the so-called relief pins. After the introduction of the proposed modification of the form, the mould quality has improved, thereby increasing the production efficiency in the process of shape optimization of manufacturing the product called Installation Box Series S-BOX 106 made of polyamide PA 66. In addressing the issue, simulation of cooling plastic and injection pressure in Cadmold 3D-f software was employed.
The article deals with the basic steps of injection mould design. The goal of the research was the proposition of the mould form so to be achieved the minimum waste and the shortest time of both mould filling and product cooling. Studied mould component is intended to serve as a stopper in the automotive spotlight. The simulations were realized for three designed types of running system and for four versions of cooling system. Due to the design optimization, the pressures, originated inside the cooling system and inside the mould cavity during the injection moulding process, were also investigated. 3D model of the mould was created in Autodesk Inventor Professional software and then solidification of material was simulated in Autodesk Moldflow. On the basis of the best solution, real form was manufactured and placed into injection moulding machine Arburg Allrounder 320 C.
The article deals with the modal analysis as a tool for specification of natural frequencies and the mode shapes of the turning tool. This type of analysis is the first step that is necessary to do at the dynamic analysis of technical components. At the beginning, the verification of numerical method was realized in laboratory conditions, where the fixed beam substituted the turning tool. Vibrodiagnostics of the real cutting tool in the workshop and the modal analysis using FEM in the software PTC Creo followed. It can be said that the results of the numerical method based on FEM were comparable with the data achieved by means of experimental measurements. The work described in this paper can be considered as a foundation for the dynamic tool life analysis.
The article deals with the research of the pressures originated inside the cooling system and also in the mould cavity during the injection moulding process. The simulations were realized for three designed types of running system and for four versions of cooling system. 3D model of the mould was created in Autodesk Inventor Proffesional software and then solidification of material was simulated in Autodesk Moldflow Insight software. The results were compared and the best version from the view of pressure was manufactured and placed into the injection moulding machine Arburg Allrounder 320 C.
The paper deals with the bending tests of new designed joints for bus skeletons. The frames of buses have to satisfy various demands, but the safety of the passengers is the priority. The actual welded joints should be replaced by new type of profiles connections in the future. Finite elements method was used for the bending test simulation and for the stress investigation; the real experiments were done using the universal test equipment ZD10/90. Obtained results are comparable, so authors aim to realize next experiments in next days at which other shapes of the joints will be tested.
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