BACKGROUND: A new processing method for polypropylene–untreated precipitated silica (PP/SiO2) composites based on the incorporation of a second polymer phase of polyamide 6 (PA6) is presented and compared with a more classic one making use of compatibilizers: glycerol monostearate (GMS), ethylene acrylic acid ionomer (IAAZE) and maleic anhydride grafted polypropylene (MA‐graft‐PP). The effects of processing methods and conditions on the microstructure and properties of PP/SiO2 composites prepared by melt compounding are investigated with a view to reduce the size of aggregates of silica from the micrometre to the nanometre scale and to improve the link between filler and matrix.RESULTS: On the one hand, the presence of GMS and IAAZE compatibilizers significantly improves the dispersion of the silica particles. On the other hand, when using a PA6 second phase, the SiO2 particles are dispersed in PA6 nodules. Within these nodules, SiO2 appears dispersed at the nanoscale but with larger particles (‘aggregates’) of about 200 nm. Significant improvements in tensile strength and modulus are obtained using MA‐graft‐PP compatibilizer. An increase in impact strength is observed in the case of GMS compatibilizer. Thermal parameters indicate also that silica plays the role of nucleation agent for PP matrix. All improvements (tensile strength, modulus and impact strength) increase with the addition of compatibilized PA6 second phase.CONCLUSION: By the incorporation of masterbatch of silica in PA6 as a second polymer polar phase, a successful new production method for PP/SiO2 nanocomposites has been developed. Interestingly, this method does not require any (expensive) pre‐treatment of the silica. Copyright © 2007 Society of Chemical Industry

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In this article, calcium carbonate filled low density polyethylene (LDPE) was prepared and the influence of filler content, particle size, and surface treatment with stearic acid on the strain hardening and viscoelastic properties of the composites were investigated. Both elongational and shear rheological measurements were conducted on the different formulations and completed by microscopical observations and by differential scanning thermal analysis. The obtained results indicate that the effect of filler content and particle size are negligible on strain hardening behavior. Also the filler surface treatment has a less important effect on the nonlinear elongational tests in comparison with low frequency range measurements. However in shear rheology, we noted the absence of yield stress and network structure at different filler contents, and the presence of shear thinning behavior. Scanning electron microscopy (SEM) observations showed the enhancement of dispersion for surface treated samples, while differential scanning calorimetry (DSC) experiments have shown that the content of crystallinity of LDPE matrix is slightly affected by the presence of filler.

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