Process economy and
dynamic controllability are critical
for DMC/MeOH
separation via the PSD process. In this paper, rigorous steady-state
and dynamic simulations of atmospheric-pressurized process for DMC/MeOH
separation with no, partial, and full heat integration have been carried
out with Aspen Plus and Aspen Dynamics. Further investigations have
been conducted into the economic design and dynamic controllability
of the three neat systems. Simulation results indicated that: the
separation process via full and partial heat integration provided
TAC savings of 39.2 and 36.2%, respectively, compared to that of no
heat integration; the non-heat-integrated system displays good dynamic
performance, critical dynamic penalties were demonstrated for both
partial and full heat integration processes, while the partial one
exhibited a more robust control except for precisely maintaining XB2(DMC); a PCTC scheme with a CC/TC cascade control was proposed
to precisely maintain the product concentration for the fully heat-integrated
PSD process. A comparison of the economy between atmospheric-pressurized
and pressurized-atmospheric sequences indicated that the former is
more energy efficient. Further, a comparison of the economy between
atmospheric-pressurized and pressurized-atmospheric sequences indicated
that the former is more energy efficient. This study will provide
new insights into the energy efficiency and has some implications
for design and control of DMC/MeOH separation in the industrialization
process.
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