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The friction stir welding (FSW) has been used widely in the field of industry. Numerical analysis models for FSW also have been developed and there are many papers about it. In these papers, the most frequently used method is finite element method or finite difference method. However, by employing these methods, it is difficult or troublesome to calculate the advective term both for momentum and temperature. It is also difficult to calculate the big deformation of the material. Moreover, complex process is required to analyse the dissimilar joining with respect to dealing with substance transfer. In this paper, to avoid these difficulties or troublesome processes, particle method is adopted for dissimilar FSW simulation. In particle method, advective term, substance transfer and surface deformation are calculated automatically mainly because that Lagrangian approach is used. Performing some of analysis for FSW, the effectivity of this method is verified.

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A feasibility study has been conducted to determine whether mathematical models can be used for the numerical simulation of metal active gas (MAG) arc welding. In the present work, a three-dimensional, nonstationary thermal model for fillet welding is developed. The transient temperature distribution in the base metal is numerically analysed to estimate the molten pool size using a finite difference model based on the heat flow equation, and the theoretical configuration of the molten pool is calculated, taking account of the balance of gravity, surface tension, and arc pressure. The developed model can be applied to various welding processes such as multipass welding, lap welding, and welding with torch oscillation. To evaluate the validity of the model analysis, the calculated results are compared with experimental results for MAG welding. Good correspondence is demonstrated between experiment and calculation.

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