This paper presents the design of a multi-MHz inductive power transfer (IPT) system showcasing lightweight and energy-efficient solutions for non-radiative wireless power transfer. A proof of concept is developed by powering a drone without a battery that can hover freely in proximity to an IPT transmitter. The most challenging aspect, addressed here for the first time, is the complete system level design to provide uninterrupted power-flow efficiently while allowing for variable power demand and highly variable coupling factor. The proposed solution includes the design of lightweight air-core coils that can achieve sufficient coupling without degrading the aerodynamics of the drone, and designing newly-developed resonant power converters at both ends of the system. At the transmittingend, a load-independent Class EF inverter, which can drive a transmitting-coil with constant current amplitude and achieves zero-voltage switching (ZVS) for the entire range of operation, was developed; and at the receiving-end, a hybrid Class E rectifier, which allows tuning for large changes in coupling and power demand, was used. For the demo, the range of motion of the drone was limited by a 7.5 cm nylon string tether, connected between the centre of the transmitting-coil and the bottom of the drone. The design of the IPT system, including all the power conversion stages and the IPT link, is explained in detail. The results on performance and specific practical considerations required for the physical implementation are provided. An average end-to-end efficiency of 60% was achieved for a coupling range of 23% to 5.8%. Relevant simulations concerning human exposure to electromagnetic fields are also included to assure that the demo is safe according to the relevant guidelines. This paper is accompanied by a video featuring the proposed IPT system. Paul D. Mitcheson (SM12) received the M.Eng. degree in electrical and electronic engineering and the Ph.D. degree in micro-power motion based energy harvesting for wireless sensor networks from the
This paper proposes solutions for an IPT system to operate efficiently when large changes in coupling take place. To achieve high power-efficiency independent of coupling, we utilise inherent regulation properties of resonant converters to avoid losing soft switching for any coupling value, and present the optimal load to the IPT-link at the maximum energy-throughput coupling. A probability-based model is introduced to assess and optimise the IPT system by analysing coupling as a distribution in time, which depends on the dynamic behaviour of the wireless charging system. The proposed circuits are a Class D rectifier with a resistance compression network (RCN) in the receiving-end and a load-independent Class EF inverter in the transmitting-end. Experiments were performed at 6.78 and 13.56 MHz verifying high efficiency for dynamic coupling and variable load resistance. End-to-end efficiencies of up to 88% are achieved at a coil separation larger than one coil-radius for a system capable of supplying 150 W to the load, and the energy-efficiency was measured at 80% when performing a uniformly-distributed linear-misalignment of 0-12.5 cm, corresponding to a receiver moving at constant velocity over a transmitter without power throughput control
This paper analyses and compares candidate zero dv/dt half-wave Class-E rectifier topologies for integration into multi-MHz inductive power transfer (IPT) systems. Furthermore, a hybrid Class-E topology comprising advantageous properties from all existing Class-E half-wave zero dv/dt rectifiers is analysed for the first time. From the analysis, it is shown that the hybrid Class-E rectifier provides an extra degree of design freedom which enables optimal IPT operation over a wider range of operating conditions. Furthermore, it is shown that by designing both the hybrid and the current driven rectifiers to operate below resonance provides a low deviation input reactance and inherent output voltage regulation with duty cycle allowing efficient IPT operation over wider dc load range than would otherwise be achieved. A set of case studies demonstrated the following performances: 1) For a constant dc load resistance, a receiving end efficiency of 95 % was achieved when utilising the hybrid rectifier, with a tolerance in required input resistance of 2.4 % over the tested output power range (50 to 200 W). 2) For a variable dc load in the range of 100 % to 10 %, the hybrid and current driven rectifiers presented an input reactance deviation less than 2 % of the impedance of the magnetising inductance of the inductive link respectively and receiving end efficiencies greater than 90 %. 3) For a constant current in the receiving coil, both the hybrid and the current driven rectifier achieve inherent output voltage regulation in the order of 3 % and 8 % of the nominal value respectively, for a variable dc load range from 100 % to 10 %.
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