In recent times, the quantity of wastes generated from industries, hospitals, construction sites etc. is perpetually increasing from year to year. Producing concrete utilizing waste or discarded materials as a partial replacement to fine or coarse aggregates is one among the effective ways of waste utilization. The disposal of incinerator bottom ash usually produced by the incineration of inorganic constituents of the municipal solid wastes (MSW) in an eco-friendly way is one of the issues of concern, globally. By the way, the present study is related to the utilization of MSW incinerator bottom ash and recycled demolition waste aggregate as partial replacement materials for fine and coarse aggregate, respectively to produce eco-friendly concrete. This study adopted an innovative pretreatment technique for stabilizing the MSW incinerator bottom ash. Five distinct M20 grade concrete mixes were produced with different proportions of fine aggregate, MSW incinerator bottom ash, coarse aggregate, and recycled demolition waste aggregate along with cement and water. The incinerator bottom ash was replaced at 5% and 10% quantities with fine aggregate and the recycled demolition waste aggregate was replaced at 40% and 60% of the weight of the coarse aggregate. The strength and durability properties of the M20 grade concrete were analyzed. It was noticed that the strength and durability properties of the eco-friendly concrete specimens produced by incorporating 5% -incinerator bottom ash and 40% -recycled demolition waste aggregate were superior to that of the control mix concrete. Laboratory tank leaching tests showed that the eco-friendly concrete do not pose any significant environmental hazard. Furthermore, the microstructural analysis through scanning electron microscope (SEM) images, revealed dense aggregate paste matrix interfaces with less micro-pores and insignificant micro-cracks due to the incorporation of incinerator bottom ash as a partial replacement to the fine aggregate.
Nowadays, there is a considerable shortage in the availability of river sand and natural stone aggregate for the construction activities all around the globe and the way out is being worked out by the use of discarded foundry sand and crushed brick masonry aggregate for construction purposes. In the present study, river sand was partly replaced by the discarded foundry sand procured from steel moulding industries and the crushed brick masonry aggregate was used as coarse aggregate for the production of lightweight concrete. The experimental program involved casting of six distinct mixes with 0%, 20%, 40%, 60%, 80% & 100% replacement of fine aggregate by discarded foundry sand. The mechanical and durability properties of the lightweight concrete were assessed for each of the six diverse blends. Even though the 80% and 100% replacement mixes were found to be less dense than the rest of the mix, the blend of 40% replacement acquired desirable mechanical and durability properties when compared to that of all other mixes. The optimum replacement level of the discarded foundry sand by mass to the river sand was 40%. The lightweight concrete produced by utilizing crushed brick masonry aggregate and discarded foundry sand (40% substitution level) can be employed in all major structural lightweight construction aspects and is ideally suited for sloped roof slabs and making architectural or decorative concrete blocks.
Aluminium dross is a by-product obtained from the aluminium smelting process. Currently, this dross is processed in rotary kilns to recover the residual aluminium, and the resultant salt cake is sent to landfills. The present study investigates the utilization of recycled aluminium dross in producing concrete, which is suitable for hot weather concreting condition. The primary objectives of the experimental study are to examine thefeasibility of using concrete blended with recycled aluminium dross under hot weather concreting situations and then to evaluate the strength and durability aspects of the produced concrete. From the experimental results it is observed that the initial setting time of the recycled aluminium dross concrete extended by about 30 minutes at 20% replacement level. This property of recycled aluminium dross concrete renders it to be suitable for hot weather concreting conditions. Based on the results obtained, the replacement of cement with 20% of Al dross yields superior mechanical and durability characteristics.
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