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Biomimetic cubic phases can be used for protein encapsulation in a variety of applications such as biosensors and drug delivery. Cubic phases with a high concentration of cholesterol and phospholipids were obtained herein. It is shown that the cubic phase structure can be maintained with a higher concentration of biomimetic membrane additives than has been reported previously. Opposing effects on the curvature of the membrane were observed upon the addition of phospholipids and cholesterol. Furthermore, the coronavirus fusion peptide significantly increased the negative curvature of the biomimetic membrane with cholesterol. We show that the viral fusion peptide can undergo structural changes leading to the formation of hydrophobic α-helices that insert into the lipid bilayer. This is of high importance, as a fusion peptide that induces increased negative curvature as shown by the formation of inverse hexagonal phases allows for greater contact area between two membranes, which is required for viral fusion to occur. The cytotoxicity assay showed that the toxicity toward HeLa cells was dramatically decreased when the cholesterol or peptide level in the nanoparticles increased. This suggests that the addition of cholesterol can improve the biocompatibility of the cubic phase nanoparticles, making them safer for use in biomedical applications. As the results, this work improves the potential for the biomedical end-use applications of the nonlamellar lipid nanoparticles and shows the need of systematic formulation studies due to the complex interplay of all components.

Conventional approaches to stereolithographic additive manufacturing (SLA) employ liquid resin formulations based on multifunctional (meth)acrylates and epoxides that afford cross-linked polymeric networks upon polymerization. Nevertheless, the utilization of resins that yield semicrystalline thermoplastics provides facile access to physical and mechanical properties that are otherwise difficult to attain, such as high toughness and resistance to solvent swelling as well as additional postfabrication processing options that can be used to extend the life cycle of three-dimensional printed polymers. Here, we report the SLA-based additive manufacturing of semicrystalline thermoplastics utilizing the radical-mediated ring-opening photopolymerization of seven- and eight-membered cyclic allylic sulfides. Photopolymerization of resin formulations incorporating seven- and eight-membered cyclic allylic sulfides and crystallization of the resultant (co)polymers were examined using Fourier transform infrared spectroscopy, photorheology, and isothermal photo-differential scanning calorimetry. The formulated resins were found to polymerize and subsequently crystallize rapidly upon irradiation under ambient conditions. The mechanical properties of stereolithographically printed copolymers approached the bulk copolymer mechanical properties, demonstrating unusually strong interlayer adhesion atypical of layerwise, stereolithographic printing of semicrystalline polymers. Finally, high-quality, recyclable, semicrystalline thermoplastic parts were printed and melted down, demonstrating the potential for these semicrystalline materials to provide a path for improved sustainability of polymeric parts produced via SLA.

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