This study focuses on analysing the most energy efficient utility system supply structure in terms of carbon emissions, primary energy efficiency and energy costs. In the German food processing industry, the state-of-the-art technologies in the utility supply structure are a gas fired steam boiler for steam generation and ammonia chillers for chilled water generation.Low investment costs and its durability are attractive for industrial production sites. But, given the ongoing energy transition to renewable energy, opportunities to reduce emissions will become increasingly important. There are other energy supply options, such as Combined Heat and Power and Heat Pumps, that need to compete against the conventional energy supply systems. In the short-term, countries with presently high electricity Grid Emissions Factors (GEF) such as Germany and the USA, the use of decentralised CHP results in savings of primary energy and emissions. This option is less attractive for countries with already low GEF such as Norway. It is also less attractive in the long-term for countries like Germany as the on-going energy transition towards renewables is anticipated to decrease the current GEF by 50% in 2030. In these cases of low GEF, HP solutions provide the lowest emissions and highest primary energy efficiency. HighlightsAssessment of supply chains from energy source to final consumption Quantified environmental impact of process heat supply technology Analysed outlook for industrial energy supply structures in different countries With future low emissions electricity, heat pumps are a key energy supply solution

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The food industry is a large energy consumer and most heat demands in food processing are low-temperature. The aim of this study is to develop and simulate innovative retrofits or redesigns that unlock the heat recovery potential of industrial batch sterilisation processes. The case study focuses on the whey cream process, although the method and results apply to similar batch sterilisation processes. The initial situation is compared to energy efficient designs based on Using a thermodynamic model, including the control system, the dynamic behaviour is simulated. The results show a high energy saving potential of up to 83%, faster processing with up to 60% timesaving, and favourable economics for the proposed novel designs.

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