In order to investigate the effect of splicing shape and splicing interval length of reinforced fabric on the mechanical performance for manufacturing composite parts in complicated shape with laminated 2D glass fiber woven fabric. On the basis of [0º/45º/90º/90º/0º] S ply sequence, six kinds of laminated performs with different splicing interval lengths which were 4mm, 8mm, 12mm respectively and two different splicing shape which were ladder splicing (LS) and double vertical line splicing (DLS), and a kind of laminated perform with continuous laminates (CL) of 2D glass fiber woven fabric were made. By means of RTM molding technology, the technological parameters of RTM processing were designed as follows: injection temperature was 25°C, injection duration time was 180min and injection pressure was 0.4MPa, the epoxy resin based 2D glass fiber woven fabric RTM laminated specimen were prepared. According to the GB/T 1447-2005 and GB/T 1449-2005standard test method, the tensile and flexural properties of the 2D glass fiber woven fabric laminated RTM specimen were tested. It was found that the tensile fracture position were all near the splicing line, the main reason of which was the concentration of tensile stress. The tensile and flexural test results show that the difference of the splicing shape and the splicing interval length will generate a significant effect on the mechanical performance of the laminate. All above experimental results could provide fundamental data to the optimal design complex structure laminated composite parts.
This paper presents an experimental investigation on the failure modes of glass fiber reinforced 2D woven fabric with ladder splicing laminate composites. On the basis of [0/0/+45/90/-45/90]s ply sequence, six kinds of laminated performs with different splicing interval lengths which were 4mm, 8mm, 12mm respectively and two different splicing shape which were ladder splicing and double vertical line splicing, and a kind of laminated perform with continuous laminates of 2D glass fiber woven fabric were made. By means of RTM molding technology, the technological parameters of RTM processing were designed as follows: injection temperature was 25°C, injection duration time was 180min and injection pressure was 0.4MPa, the epoxy resin based 2D glass fiber woven fabric RTM laminated specimen were prepared. According to the GB/T 1447-2005 and GB/T 1449-2005standard test method, the failure modes of 2D glass fiber woven fabric laminated RTM specimen were tested. Results show that the failure modes of laminate composites manifest as rapid damage in the form of line inlay mode and wedge shape mode at 4mm interval length condition, and accumulating failure in the form of inlay layer slippage - fiber pulled out mode and fiber fracture - splicing layer deboning mode at 12mm interval length. Otherwise, all fracture position of splicing laminates occurs at the site of splicing line because of the concentration of tensile stress.
In this paper, the design and manufacture technology of three dimensional(3D) integrated braided composite tube with flange are researched, including: braiding technology of 3D braided preform of tube with flange, the determination of process parameters of resin transfer molding(RTM) for 3D braided composite tube with flange, and the design of mould for consolidation of composite tube with flange. The fiber volume fraction of this component is calculated. The quality of composite tube with flange is good analyzed by ultrasonic A-scan. The maximum compressive force borne by composite tube flange is 56.65 kN, which has met the need of usage of 38 kN. The research result will provide a good way for designing and manufacturing high performance 3D integrated braided composite components with irregular shape.
This research paper presents an experimental investigation on the compression and compressive resilience properties of warp-knitted spacer fabric composites with different resin content and different kinds of resin. By means of hand roller coating technology, four kinds of warp-knitted spacer fabric composites were made. The experiments were tested according to GB/T1453-2005 and ISO3386/2:1984. It is shown that the resin content and resin type seriously affect the compression and compressive resilience properties of warp-knitted spacer fabric composite. The data indicated that when the warp-knitted spacer fabric composite coated with the same kind of resin, with increasing resin content the elastic modulus added and the compressive resilience decreased. Having the same resin content, the compression properties of pacer fabric composite increase with the increase of flexural strength of resin; while the compressive resilience decrease.
Nanocomposites based on epoxy which were reinforced by different nanoparticles were fabricated. Five types of nanoparticles (corresponding to multi-walled carbon nanotubes (MWNTs), nano-Al2O3, nano-TiO2 and nano-SiO2) were chosen and the weight content of the nanoparticles was 2wt.%. Impact, flexural and thermal-mechanical properties of the nanocomposites were investigated. Compared with neat epoxy, impact strength of systems which were reinforced by MWNTs and nano-TiO2 was increased by 60%. Concerned with the flexural properties, there was also an increase of about 10%~50% with the addition of the some nanoparticles such as MWNTs, nano-TiO2 and nano-SiO2. The heat resistance of the EP was not decreased by adding nanoparticles and the thermal properties of the systems were even improved with the addition of MWNTs.
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