In this paper TiN coating was prepared on stainless steel substrate using arc ion plating technique. The coating samples’ phases, surface morphology, micro-determination chemical composition, loss factor and damping ratio were tested. The phases of TiN coating were determined by X-ray diffraction (XRD) technique. The surface morphology and chemical composition of the TiN coating were analyzed by scanning electron microscope (SEM) and Energy Dispersive Spectrometer (EDS), respectively. The damping performance of the samples was measured by hammering activation according half power bandwidth method. The loss factor or damping ratio of samples were obtained according frequency response curve. The results showed that damping performance of samples was considerably improved by TiN coatings.
A numerical simulation method with gas-structure interaction to analyze 3D complex flow in rotating machinery was presented and the effects with different aerodynamic turbulence model for gas-structure interaction was also presented. The blades are an important component in rotating machinery. Gas flow is unsteady three-dimensional turbulence motion with transient and anisotropic. Then the gas flow and the vibration of rotating blades interfere with each other, resulting in a complex coupling effect. It affects the machine efficiency directly. For discussing the effects on flow field of the coupling field, the blade model was built. And flow around the blades was simulated by gas-structure interaction with three turbulence models respectively. The turbulence models were standard κ-ε, renormalization group κ-ε and Smagorinsky LES. A feasible method was provided for flow field analysis in rotating machinery.
National standard high chromium cast iron contains 26% chromium by weight (Cr26). A new type of Super High Chromium Cast Iron (SHCCI) has been developed with chromium content of about 37% by weight. This paper examines the microstructure of SHCCI using SEM and XRD. The hardness and toughness of SHCCI was studied and the corrosive wear properties of SHCCI were also examined using an MCF-30 type erosion abrasion tester under H3PO4 media. The results show that, the microstructure of SHCCI is composed of M7C3 and M23C6 carbides, martensite matrix and residual austenite matrix. With proportionately greater carbon content, the hardness of SHCCI will first increase and then decrease, while the toughness and corrosive wear properties will decrease gradually SHCCI’s corrosive wear performance was significantly better than that of Cr26 cast iron. The maximum wear capacity of SHCCI is three times higher than that of Cr26 cast iron.
A numerical analysis method for fluid-structure interaction (FSI) to analyze engine blades dynamic response was presented. Fluid-structure interaction is an important research field. It is mostly studies the interaction between the influence upon the fluid by the deformation of the solids, the important characteristic of fluid-solid interaction mechanics is the fluid-solid interaction between the both phase mediums. The solutions of strongly coupling and weakly coupling were discussed firstly in this paper. We compared the advantages and disadvantages of the strongly coupling and weakly coupling. And using numerical analysis method based on weakly coupling, we established a fluid-solid interaction control equation taking solid and fluid as a unified mathematical model. And we study about blades deformation and displacement under the action of air loading in engine. Using computational structural dynamics (CSD) calculate the displacements of blades, and using computational fluidic dynamics (CFD) calculate the pressures of blades, completing the fluid-structure interaction analysis in engine blades by iterating this two values(the displacements and the pressures) until the computational convergence solution is obtained. At the end of this paper, the model of fluid-structure interaction and the simulate procession of the numerical analysis method were presented. Based on the analysis, the simulation result is qualitatively discussed referring to the factual conditions of the engine for validating the feasibility of analysis method.
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