The authors report a method to grow high quality strain-relaxed Ge on a combination of low-temperature Ge seed layer on low temperature ultrathin Si0.8Ge0.2 buffer with thickness of 27.3nm by ultrahigh vacuum/chemical-vapor-deposition method without the need to use chemical mechanical polish or high temperature annealing. On 8in. Si wafer, the etch-pit density was 6×106cm−2. The root-mean-square surface roughnesses of Ge epitaxy by atomic force microscopy were 1.4 and 1.2nm for bulk Si and silicon-on-insulator substrates, respectively. Micro-Raman spectroscopy shows extremely uniform distribution of residual strain in the overgrown Ge epitaxy on 8in. wafers.
A novel method for realizing arrays of vertically stacked (e.g., ×3 wires stacked) laterally spread out nanowires is presented for the first time using a fully Si-CMOS compatible process. The Gate-All-Around (GAA) MOSFET devices using these nanowire arrays show excellent performance in terms of near ideal sub-threshold slope (<70 mV/dec), high I on /I off ratio (~10 7 ), and low leakage current. Vertical stacking economizes on silicon estate and improves the onstate I DSAT at the same time. Both n-and p-FET devices are demonstrated.INTRODUCTION Driven by their unique properties, semiconductor nanowires (NW) are emerging to be a major research focus in nanotechnology area. Nanowire-based MOSFETs are projected as the candidates for end-of-the-roadmap devices for CMOS technology because they provide excellent electrostatic gate control of the channel. Various methods of achieving pseudo-1D semiconductor nanowires [1-6] such as vapor-liquid-solid mechanism, MOCVD/CVD, MBE, etc. have been reported. These include the Au-nano cluster initiated nucleation for axially elongated Ge epitaxial core nanowires with i-Ge shell [7] and Si shell [8], as recently reported by Harvard University group. Typically, these CVD grown NWs are randomly spread over the substrate, and it needs complicated techniques to integrate them in a device architecture for achieving specific functionalities. Some of the techniques reported for this purpose are 'pick-and-place' with AFM tip [9], liquid suspension, electric-or magnetic-field schemes [6], or fluid flow [10] etc. Such processes lack control in precision, repeatability, and scalability. Further, these methods are far from being capable of building nanowire network in a 3D-stack configuration in an orderly manner. On the other hand, using CMOS technologies, multi-bridge Si channel devices have been fabricated with SiGe sacrificial layers [11][12][13].In this paper, we present, for the first time, a novel method to make SiGe nanowire arrays which are vertically stacked and laterally spread out. We demonstrate gate-all-around (GAA) MOSFETs with excellent device characteristics using these nanowire arrays as the channel. Array architecture results in the saving of the Si real estate while boosting performance. It is worthwhile to mention that these devices have excellent potential of integration with Nano-Electro-MechanicalSystems (NEMS) on the same chip. Fig. 1 shows the process flow for the fabrication of nanowire arrays. Epitaxial layer of Si and Ge were alternately deposited on an 8" SOI wafer using a cold wall UHVCVD reactor. Thicknesses of Si layers are 50nm while that of Ge layers are 60 nm each. Growth of Ge layer is a two-step epitaxy process wherein a thin SiGe buffer layer deposition always precedes the growth of 100% Ge layers. Fig. 2 shows SEM image of the multilayered stack. After multilayer deposition, fin structures were patterned using 248nm KrF lithography. Alternating-Phase-Shift mask was used to pattern ultra narrow (~60 nm) fins. The fins were etched using reactive-ion-etch...
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