The preparation of materials with aligned porosity in the micrometre range is of technological importance for a wide range of applications in organic electronics, microfluidics, molecular filtration and biomaterials. Here, we demonstrate a generic method for the preparation of aligned materials using polymers, nanoparticles or mixtures of these components as building blocks. Directional freezing is used to align the structural elements, either in the form of three-dimensional porous structures or as two-dimensional oriented surface patterns. This simple technique can be used to generate a diverse array of complex structures such as polymer-inorganic nanocomposites, aligned gold microwires and microwire networks, porous composite microfibres and biaxially aligned composite networks. The process does not involve any chemical reaction, thus avoiding potential complications associated with by-products or purification procedures.

The development of the next generation of advanced lithium-ion batteries (LIBs) requires new & advanced materials and novel fabrication techniques in order to push the boundaries of performance and open up new and exciting markets. Structured carbon materials, with controlled pore features on the micron and nanometer scales, are explored as advanced alternatives to conventional graphite as the active material of the LIB anode. Mesoporous carbon materials, carbon nanotube-based materials, and graphene-based materials have been extensively investigated and reviewed. Morphology control (e.g., colloids, thin films, nanofibrous mats, monoliths) and hierarchical pores (particularly the presence of large pores) exhibit an increasing influence on LIB performance. This tutorial review focuses on the synthetic techniques for preparation of porous carbon spheres and carbon monoliths, including hydrothermal carbonization, emulsion templating, ice templating and new developments in making porous carbons from sustainable biomass and metal-organic framework templating. We begin with a brief introduction to LIBs, defining key parameters and terminology used to assess the performance of anode materials, and then address synthetic techniques for the fabrication of carbon spheres & monoliths and the relevant composites, followed, respectively, by a review of their performance as LIB anode materials. The review is completed with a prospective view on the possible direction of future research in this field.

Freeze drying is a process whereby solutions are frozen in a cold bath and then the frozen solvents are removed via sublimation under vacuum, leading to formation of porous structures. Pore size, pore volume and pore morphology are dependent on variables such as freeze temperature, solution concentration, nature of solvent and solute, and the control of the freeze direction. Aqueous solutions, organic solutions, colloidal suspensions, and supercritical CO 2 solutions have been investigated to produce a wide range of porous and particulate structures. Emulsions have recently been employed in the freeze drying process, which can exert a systematic control on pore morphology and pore volume and can also lead to the preparation of organic micro-and nano-particles. Spray freezing and directional freezing have been developed to form porous particles and aligned porous materials. This review describes the principles, latest progress and applications of materials prepared by controlled freezing and freeze drying. First of all the basics of freeze drying and the theory of freezing are discussed. Then the materials fabricated by controlled freezing and freeze drying are reviewed based on their morphologies: porous structures, microwires and nanowires, and microparticles and nanoparticles. The review concludes with new developments in this area and a brief look into the future.

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Materials with aligned porous structures have broad potential in applications such as organic electronics, microfluidics, and tissue engineering. Materials of this type can be fabricated using techniques such as microfabrication, soft lithography, and photolithography. Directional freezing is a cheap, simple, and novel route to prepare aligned porous materials in the form of 2D surface patterns or 3D monolithic structures. A solvent—typically water but also organic solvents or carbon dioxide—is frozen unidirectionally and the pore structure is templated from the aligned solvent crystals that are formed. These methods can produce complex composite materials with a range of aligned pore architectures.