No abstract

In a continuous hot-dip galvanizing vertical furnace for strip steel, zinc vapor oxidizes in the snout of the furnace to form zinc ash. The zinc ash adheres and agglomerates on the inner walls of the snout. If the zinc ash falls off and adheres to the surface of the strip, zinc ash defects will be formed, thereby affecting the surface quality of the galvanized layer. Given that the snout connects the annealing furnace and the zinc pot, the zinc ash will be transported into the annealing furnace and form nodulation on the roller, affecting the normal operation of the equipment. To study the deposition pattern of zinc ash inside the snout, a model of particle movement and deposition is established in this work to predict the movement and deposition characteristics of zinc ash particles, and it is verified by literature. On this basis, the zinc ash deposition patterns of three improvement cases of snout structure are compared. Results show that all three improvement schemes can effectively reduce the deposition rate of the zinc ash particles in the annealing furnace. In the case of slotted-baffle-added-only, although adding slotted baffles reduces the deposition of zinc ash in the furnace, it also increases the deposition rate in the snout and entry sections. In the case of exhaust-duct-added-only, the addition of the exhaust duct not only reduces the overall deposition rate in the furnace, but also effectively reduces the deposition rate in the snout and the entry section. By contrast, the scheme with slotted baffles and exhaust ducts is the most effective in inhibiting the diffusion of zinc ash.

Interaction of a single dislocation line and a misfit spherical precipitate has been simulated by the Parametric Dislocation Dynamics (PDD) method in this research. The internal stress inside the precipitate is deduced from Eshelby’s inclusion theory, the stress of the dislocation line and outside the precipitate is calculated by Green’s function. The influence of different relative heights of the primary slip plane on dislocation evolution is investigated, while the cross-slip mechanism and annihilation reaction are considered. The simulation results show three kinds of dislocation topological evolution: loop-forming (Orowan loop or prismatic loop), helix-forming, and gradual unpinning. The dislocation nodal force and the velocity vectors are visualized to study dislocation motion tendency. According to the stress–strain curve and the energy curves associated with the dislocation motion, the pinning stress level is strongly influenced by the topological change of dislocation as well as the relative heights of the primary slip plane.