With the increasingly stringent restrictions on engine exhaust gases, efforts to enhance the activity, hydrothermal stability, and SO2‐tolerance of NH3‐SCR catalysts are highly desirable and challenging. Here, we present the concept of controlled sitings of the metal active sites by modifying Cu‐SSZ‐39 with yttrium (Y) as the rare‐earth metal for enhanced NH3‐SCR performances. Cu(0.25)‐Y(0.12)‐AEI(10) shows superior NOx conversion even after harsh hydrothermal aging at 900 °C, conditions under which standard Cu‐AEI cannot withstand. After long‐term SO2 poisoning, Cu(0.25)‐Y(0.12)‐AEI(10) shows a significantly higher NOx conversion than both Cu‐AEI and conventional Cu‐CHA. The structure‐activity correlation obtained from multiple characterizations, kinetics analyses and DFT calculations reveal that the Y ions act to inhibit dealumination during hydrothermal aging, as a sacrificial agent for SO2‐poisoning, and to stabilize catalytically active Cu centers within the zeolite framework. This synthesis concept provides insight into design of more stable and active NH3‐SCR catalysts in future.
The metal ion-modified aluminum-rich Cu-SSZ-13 zeolite possesses
high hydrothermal stability (especially with modifications using yttrium).
In this study, DFT was used to model the location of Cu2+, Cu+, Ca2+, and Y3+ on Al-rich
SSZ-13. The Al distribution in the framework of SSZ-13 zeolite affects
the locations of metal ions. The isolated Cu+, Cu2+, Ca2+, and Y(OH)2+ ions are most stable in
the six-membered ring, and the easiest site for Cu(OH)+ or Y(OH)2
+ is in the eight-membered ring.
When Cu2+ and Y(OH)2+ or Cu2+ and
Ca2+ are in the same cage, Cu2+ is located in
the six-membered ring and Y(OH)2+ or Ca2+ migrates
to the eight-membered ring of the zeolite. The Y3+ exhibits
the strongest effect on stabilizing the framework Al followed by Ca2+. In addition, metal ions could form multiple coordination
bonds with the zeolite framework O, which further stabilizes the framework
Al and enhances the hydrothermal stability of SSZ-13 zeolite.
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