SiO2 is one of the most important dielectric materials
that is widely used in the microelectronics industry, but its growth
or deposition requires high thermal budgets. Herein, we report a low-temperature
thermal atomic layer deposition (ALD) process to fabricate SiO2 thin films using a novel aminodisilane precursor with a Si–Si
bond, 1,2-bis(diisopropylamino)disilane (BDIPADS), together with ozone.
To compare the film quality, ALD SiO2 films grown at various
temperatures from 250 down to 50 °C were systematically investigated.
Our data suggest that even without the aid of plasma-enhanced or catalyzed
surface reactions, high-quality SiO2 films with relatively
high growth rates, high film densities, and low impurity contents
compared to conventional Si precursors can be attained through our
process at a low growth temperature (∼50 °C). Chemical
analyses via Auger electron spectroscopy, Fourier transform infrared
spectroscopy, and X-ray photoelectron spectroscopy confirm the formation
of stoichiometric SiO2 films without noticeable impurity
contents of nitrogen and carbon, regardless of the growth temperature.
However, low-temperature growth of the SiO2 film (≤80
°C) results in a slight ingress of SiH-related moieties during
the ALD processes that is not observed at temperatures over 80 °C.
Density functional theory calculations show that the Si–Si
bond present in the BDIPADS precursor is easier to be oxidized compared
to the Si–H bonds. Through electrical characterization of the
SiO2 films grown at different temperatures, we confirm
only slight degradation in the dielectric constants, leakage currents,
and breakdown fields with decreasing growth temperature, which may
be due to the slightly decreased film density and the increased defect
density of SiH-related bonds.
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