Focused on the troubles and defects introduced by the traditional single form of electric vehicle transmission, this paper proposes an electro-hydraulic power coupled electric vehicle based on the working principle of an electro-hydraulic power integrated drive system for light-duty cargo vehicles. The integration of the planetary row into the drive system allows the interconversion of mechanical, electrical, and hydraulic energy. By describing the system structure and composition, several working conditions during automobile driving are proposed, and the working principle of every circumstance is introduced. Simultaneously, the article determines the preliminary optimal ratio with the battery’s state of charge (SOC) as the constraint. Then, the orthogonal test matrix of electro-hydraulic ratios and speed thresholds for each operating condition is established according to Taguchi’s method. The impact of each optimized parameter on the motor torque and hydraulic torque as well as the SOC and the proportion of the effect is evaluated by the simulation to obtain the optimal solution. The simulation consequences show that the motor torque and hydraulic torque are reduced, and thus, the vehicle’s acceleration performance and energy recovery efficiency are improved.
In order to address the problems of low energy storage capacity and short battery life in electric vehicles, in this paper, a new electromechanical-hydraulic power coupling drive system is proposed, and an electromechanical-hydraulic power coupling electric vehicle is proposed based on this system. The system realizes the mutual conversion between mechanical energy, hydraulic energy, and electric energy through the electromechanical–hydraulic coupler. This paper describes the structural characteristics and working principles of the system and analyzes the different working modes during the driving of the vehicle. We established a mathematical model of the hydraulic accumulator and the hydraulic pump and motor. Based on the vehicle dynamics model, an AME Sim vehicle model was built and the vehicle, and the relevant hydraulic parameters were set in combination with the actual situation. The braking energy recovery and release process was jointly simulated by AME Sim and Simulink. The simulation results show that the hydraulic accumulator size of the accumulator volume can influence the maximum working pressure of the accumulator and the SOC of the vehicle battery, and it is verified that 35 L is the best capacity. This study has an important reference value for matching electromechanical–hydraulic coupling parameters of electric vehicles.
In response to the problems of considerable size, loose structure, and low energy conversion efficiency of multi-energy power coupling devices, this paper makes improvements based on the mechanical–electric–hydraulic power coupler proposed by our research group. We propose a new asynchronous mechanical–electric–hydraulic power coupler (IA-MEHPC). This mechanism integrates a traditional three-phase asynchronous motor with a swashplate axial piston pump/motor to realize the mutual conversion of electrical, mechanical, and hydraulic energy. Compactness, efficiency, and adaptability are the distinguishing features of the complex. This paper builds a three-dimensional model of the IA-MEHPC and a two-dimensional theoretical model of the electrical structure (motor part). Moreover, the electrical structure parameters of the IA-MEHPC are optimized using an approximate response surface-based optimization method. The maximum motor peak torque and minimum torque fluctuation are identified as optimization objectives, and we obtain the optimal combination of parameters. The simulation results show that, compared to the pre-optimized structure, the peak motor torque of the optimized IA-MEHPC is increased by 5.78%, and the torque pulsation coefficient is reduced by 15.83%, in line with engineering practice expectations. This paper innovatively proposes and optimizes IA-MEHPC, which is significant for developing hybrid mechanical devices and subsequent research.
Hydraulic hybrid technology can further improve the economy of electric vehicles (EV). This paper investigates a novel electro‐hydraulic power coupling vehicle (EHPCV), which is endowed with multiple drive modes and energy regenerative braking modes. The electric‐hydraulic power coupler (EHPC) is an innovative device for realizing power coupling and conversion in the powertrain. The design and optimization of energy management strategies (EMS) are key to ensuring the efficient and stable operation of hybrid electric vehicles (HEV). Based on the analysis of energy flow, a rule‐based energy management strategy (RB‐EMS) is built. To achieve more reasonable energy management of the EHPCV in random working environments, the article proposes an optimization framework for the EMS based on multiple driving cycles. More precisely, a multi‐objective optimization mathematical model is established with the goal of maximizing the battery state of charge (SOC) and minimizing speed error. Moreover, use the optimal Latin hypercube design (OLHD) to select the design variables that have a significant impact on the optimization objective. Definitively, the NSGA‐II algorithm combines with the RB‐EMS to optimize the control parameters. The verification results show that the optimized EMS enables the EHPCV to have greater economic advantages. The research achievements of this paper provide theoretical support and important reference for the energy management optimization of electric‐hydraulic hybrid vehicles (EHHV) in the future.This article is protected by copyright. All rights reserved.
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