Rapid filament growth of lithium
is limiting the commercialization
of solid-state lithium metal anode batteries. Recent work demonstrated
that lithium filaments grow into pre-existing or nascent cracks in
the solid electrolyte, suggesting that increasing the fracture toughness
of the solid electrolytes will inhibit filament penetration. It has
been suggested that introducing residual compressive stresses at the
surface of the solid electrolyte can provide this additional fracture
toughness. One of the ways to induce these residual compressive stresses
is by exchanging lithium ions (Li+) with larger isovalent
ions such as potassium (K+). On the other hand, incorporation
of too much potassium can alter the lithium-ion diffusion pathway
and lower the diffusivity, thus limiting the performance of the solid-state
electrolyte. Using multiscale modeling methods, we optimize this tradeoff
and predict that exchanging 3.4% potassium ions up to a depth twice
the grain sizes in Li7La3Zr2O12 solid electrolyte can induce a maximum residual compressive
stress of around 1.1 GPa, corresponding to an increase in fracture
strength by ∼8 times, while lowering the diffusivity in the
ion-exchanged region by a factor of 5 at room temperature. The reduction
of lithium diffusivity is due to K+-induced stress and
(mainly) blockage of lithium ion pathways in the shallow ion-exchanged
layer.
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