A fin is an extended part of an object whose purpose is to raise the rate of heat transfer mainly by convection. The heat flow in any object depends on the surface area, temperature difference, and convection coefficient. As convection coefficient cannot vary after a certain limit and temperature difference depends on the process, the way to increase the rate of heat transfer is to increase surface area which was done by adding fins. In this study, steady-state thermal analysis is performed on different types of fins and fins of different heights by using Solid works simulation. Different materials of fins are also used to verify results as the rate of heat transfer is independent of material. Aluminum 6061 and Copper is used as material for rectangular and cylindrical pin fins. In comparison, rectangular pin fin has a high rate of heat transfer as compared to copper pin fin, and also the rate of heat transfer is directly proportional to the height of the fins irrespective of the profile.
Phase change materials are the category of materials that release or absorb enough energy during phase change transformation to provide heating or cooling. Divided into two principal classes of organic and inorganic, these materials find a wide range of uses in commercial applications of casting where stable temperature and heat storage are a requirement. In this research work, application of inorganic phase change materials having significantly elevated temperature zone, especially within metal casting processes, has been discussed. Phase change material with high enthalpy of fusion and high melting point can be used for metal casting, but in a limited temperature range (between 200°C and 1300°C). In sand casting, inorganic PCM has the potential to be used as chills to provide directional solidification. Despite having advantages, inorganic PCM comes with major disadvantages, that is, toxicity, corrosivity, supercooling, and low thermal expansion. Few solutions to overcome these problems have been discussed in this research paper. Future research is required to reduce the disadvantage to a low level, so that PCM can be used in application where elevated temperature is achieved.
Simulated hailstones were made to impact on the rotating spinner and fan assembly of a Williams FJ44 engine. The mass distribution of ice behind the fan was determined by use of a suction tube technique. Suction was added to ensure that the tube did not affect the flow through the fan assembly. The strong air flow behind the fan meant that the ice caught by the tube melted and evaporated. This made it difficult to accurately determine the mass distribution of ice. As a result, the simulated hailstones were made from a water-salt solution so that the weight of salt residue could be measured after the water had evaporated, and hence the amount of ice caught was determined. A parametric study into the hail ingestion characteristics of the fan assembly was carried out. The parameters studied included the radial position of the impact point, the rotational speed of the fan and the position of the splitter between the core engine and bypass duct. The results showed that the impact position had a major effect on the overall ice distribution, which was determined by the combination of blade geometry at the impact point and the rotational speed. The splitter position was shown to have a significant effect on the amount of ice passing into the bypass duct.
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