Silver-clad stainless steel pipe is used as the supporting tube for the fabrication of infrared hollow fiber. The hollow fiber has high mechanical strength and is highly durable for use in the medical sterilization process. Film of a cyclic olefin polymer layer or silver iodide (AgI) was coated internally to reduce the transmission loss. A liquid-filling method is proposed for coating the AgI layer. Multiple coating processes proved to be effective to increase the AgI film thickness. A treatment of sodium thiosulfate water solution is also proposed to reduce the film thickness. The film thickness can be accurately controlled by combining the coating and decoating techniques. A loss of less than 0.2 dB was obtained for CO2 laser light for a hollow pipe with a length of 280 mm and an inside diameter of 0.75 mm.

A special type of cyclic olefin polymer coated silver hollow glass waveguide with 700 μm inner diameter was utilized for original transfer of mid-infrared Fe:ZnSe laser radiation generating at 4.45 μm. This laser system was pumped by electro-optically Q-switched 2.94 μm Er:YAG laser radiation. For 1.1 mJ Fe:ZnSe laser energy with pulse duration 300 ns, the waveguide transmission of 4.45 μm radiation reached up to 64%. Bent waveguide showed the transmission decrease to 60%. Reflective metalic film Polymer layerGlass pipe Protective layerSection of polymer coated metallic hollow fused silica waveguide

We fabricated silver iodide (AgI)-coated silver hollow waveguides to transmit a wide range of infrared (IR) light. Silver-clad stainless steel pipes were used as a supporting pipe. Since this type of metallic hollow waveguide has high mechanical strength and heat resistance, it is suitable as a rigid lightwave probe for various applications such as dental or medical laser treatment, IR spectroscopy, thermal radiometry, and laser processing. Considering these applications, we estimated the hollow waveguides with different thicknesses of the AgI layer. By optimizing the AgI layer thickness according to the wavelength of propagating light, we succeeded in efficiently transmitting Er-YAG and CO(2) laser light. We also studied the optical characteristics of a wide range of incoherent light for IR spectroscopy and radiometry applications using these metallic hollow waveguides as lightwave probes.

A method for fabricating robust and thin hollow-core optical fibers that carry mid-infrared light is proposed for use in endoscopic laser applications. The fiber is made of stainless steel tubing, eliminating the risk of scattering small glass fragments inside the body if the fiber breaks. To reduce the inner surface roughness of the tubing, a polymer base layer is formed prior to depositing silver and optical-polymer layers that confine light inside the hollow core. The surface roughness is greatly decreased by re-coating thin polymer base layers. Because of this smooth base layer surface, a uniform optical-polymer film can be formed around the core. As a result, clear interference peaks are observed in both the visible and mid-infrared regions. Transmission losses were also low for the carbon dioxide laser used for medical treatments as well as the visible laser diode used for an aiming beam. Measurements of bending losses for these lasers demonstrate the feasibility of the designed fiber for endoscopic applications.