Ethylene is the primary component in most plastics, making it economically valuable. It is produced primarily by steam-cracking of hydrocarbons, but can alternatively be produced by the dehydration of ethanol, which can be produced from fermentation processes using renewable substrates such as glucose, starch and others. Due to rising oil prices, researchers now look at alternative reactions to produce green ethylene, but the process is far from being as economically competitive as using fossil fuels. Many studies have investigated catalysts and new reaction engineering technologies to increase ethylene yield and to lower reaction temperature, in an effort to make the reaction applicable in industry and most cost-efficient. This paper presents various lab synthesized catalysts, reaction conditions, and reactor technologies that achieved high ethylene yield at reasonable reaction temperatures, and evaluates their practicality in industrial application in comparison with steam-cracking plants. The most promising were found to be a nanoscale catalyst HZSM-5 with 99.7% ethylene selectivity at 240 °C and 630 h lifespan, using a microreactor technology with mechanical vapor recompression, and algae-produced ethanol to make ethylene.
The polyethylene terephthalate (PET) application has many challenges and potential due to its sustainability. The conventional PET degradation was developed for several technologies to get higher yield products of ethylene glycol, bis(2-hydroxyethyl terephthalate) and terephthalic acid. The chemical recycling of PET is reviewed, such as pyrolysis, hydrolysis, methanolysis, glycolysis, ionic-liquid, phase-transfer catalysis and combination of glycolysis–hydrolysis, glycolysis–methanolysis and methanolysis–hydrolysis. Furthermore, the reaction kinetics and reaction conditions were investigated both theoretically and experimentally. The recycling of PET is to solve environmental problems and find another source of raw material for petrochemical products and energy.
Catalysts
prepared for ethanol dehydration in a fixed-bed reactor
acted as strong active acidic catalysts under reaction conditions
at lower temperatures. Experimental conditions including the catalyst
type [active aluminum oxide (γ-Al
2
O
3
)
and ZSM-5 zeolite catalyst modified using two-stage through dealumination
or desilication and by using the impregnation method with phosphorous
and lanthanum], weight hourly space velocity (WHSV), ethanol concentration,
and reaction temperature were investigated to obtain optimal reaction
conditions. The catalysts were characterized using the Brunauer–Emmett–Teller
method, temperature-programmed desorption of ammonia gas, thermogravimetric
analysis, X-ray photoelectron spectroscopy, and X-ray diffraction.
The results revealed that the ethylene yield and selectivity were
98.5 and 100%, respectively, for the ZSM-5 zeolite catalyst modified
through dealumination at a temperature of 220 °C and WHSV of
2.5 h
–1
when the ethanol concentration was 95%.
The ethylene yield and selectivity were 94.3 and 94.4%, respectively,
for the ZSM-5 zeolite catalyst modified using phosphorous at a temperature
of 240 °C and WHSV of 1.5 h
–1
when the ethanol
concentration was 20%. Both of these catalysts were the most favorable
among all prepared catalysts.
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