Rotary veneers from spotted gum (Corymbia citriodora) and white cypress pine logs (Callitris glaucophylla) recovered from the native forest in Queensland, as well as Queensland plantation hoop pine (Araucaria cunninghamii) logs were used to manufacture LVL products following six different lay-up strategies including blended species LVL. The different lay-up strategies were to determine the opportunities for improving the mechanical performance of plantation softwood LVL by including native forest veneers. The manufactured products were evaluated for their bending performance, tension, bearing strength perpendicular to the grain, and longitudinal-tangential shear strength. The all-spotted gum LVL showed superior performance in all testing compared to other construction strategies. Blending even a small amount of spotted gum veneer with plantation hoop pine veneer resulted in improved mechanical performance, especially in flatwise bending. Opportunities exist to develop more optimised construction strategies that target specific product performances while optimising the use of the variable veneer qualities generated from log processing.
The main objective of this study was to investigate the key mechanical properties of cross-banded laminated veneer lumbers (LVL-C) manufactured from blending veneers recovered from sub-optimal native forest spotted gum and plantation hoop pine logs. The recovered veneers were separated into three grades based on their dynamic modulus of elasticity (MOE). Additionally, the spotted gum veneers were visually graded to evaluate whether a relationship exists between the MOE-based and visual grades. In total, six 12-ply reference LVL and six mixed-species 12-ply LVL-C panels were manufactured and analyzed for (i) flatwise and edgewise bending performance; (ii) bearing and tension strength perpendicular to the grain; and (iii) longitudinal-tangential shear strength. Little correlation was found between MOE-based and visual grades for the spotted gum veneers. The LVL- C showed flatwise and edgewise MOE up to 24% and 13% lower, respectively, than the reference mixed-species LVL. The flatwise and edgewise modulus of rupture were up to 39% and 19% lower, respectively. On average, the tensile and bearing strengths of the LVL-C were considerably higher than the hoop pine LVL and mixed-species LVL, with the former being approximately three times higher. The manufactured LVL-C showed markedly higher bending properties and tensile strengths than commercial LVL-C products.
This paper presents a methodology to optimise the manufacturing strategy of structural cross-banded laminated veneer lumbers (LVL-C) manufactured by mixing species. The methodology is illustrated by blending nativeforest spotted gum (Corymbia citriodora) with plantation southern pine (Caribbean pine (Pinus caribaea var. hondurensis) and slash pine (Pinus elliottii var. elliottii)) veneers. The aim is to minimise the cost of a family of products (i.e. several types of product manufactured from the same veneered stock) using a maximum allowable number of hardwood veneers, and in which each product has different targeted stiffness and embedment strength. Genetic algorithm, which is widely used in the optimisation of structural products, was selected as the optimisation algorithm. The orientation of the veneers and veneer grades are considered as design variables. Results show that the developed algorithm was able to consistently converge to similar solutions for all investigated cases, demonstrating its robustness. For all cases, the "high" modulus of elasticity graded spotted gum and southern pine veneers were found to be predominant in the final products. LVL-C are found in cases with high targeted embedment strength. Finally, the obtained optimum construction strategies are validated against experimental results.
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