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The machining accuracy of the compensation hole of the automobile brake master cylinder directly determines the safety of the automobile and the reliability of parking. How to detect the parameters of the compensation hole with high precision becomes a crucial issue. In this paper, by analyzing the principle of Hough transform detection technology and several optimization algorithms, a new method combining Zernike moment and improved gradient Hough transform is proposed to detect the circular hole parameters. The simulation experiment shows that the proposed algorithm satisfies 0.1 pixels in the coordinate detection of the center position, and the radius detection accuracy is 0.05 pixels, with fast detection speed and good robustness. Compared with the random Hough transform algorithm and the gradient Hough transform algorithm, the algorithm proposed in this paper has higher detection accuracy, faster detection speed, and better robustness, which meets the online detection accuracy requirements of the brake master cylinder compensation hole.

In aircraft manufacturing, the vertical accuracy of connection holes is important indicator of the quality of holes making. Aircraft products have high requirements for the vertical accuracy of holes positions. When drilling and riveting are performed by an automatic robotic system, assembly errors, bumps, offsets and other adverse conditions, can affects the accuracy of manufacturing and detection, and in turn the fatigue performance of the entire structure. To solve this problem, we proposed a technology for detecting the normal-direction based on the adaptive alignment method, built a mathematical model for posture alignment, and studied the calibration method and mechanism of the detection device. Additionally, we investigated techniques for error compensation using an electronic theodolite and other devices when the adaptive method is used for detection. In verification experiments of the method, multiple sets of results demonstrated that the key technical indicators are as follows: normal accuracy <0.5°, average deviation after correction =0.0667°. This method can effectively compensate the errors affecting hole making work in automated manufacturing, and further improve the positioning accuracy and normal-direction detection accuracy of the robot.

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