A novel high efficiency solar cell and module technology, named PANDA, using crystalline n-type CZ Si wafers has moved into large-scale production at Yingli. The first commercial sales of the PANDA modules commenced in mid 2010. Up to 600MW of mass production capacity from crystal-Si growth, wafer slicing, cell processing and module assembly have been implemented by the end of 2011. The PANDA technology was developed specifically for high efficiency and low cost. In contrast to the existing n-type Si solar cell manufacturing methods in mass production, this new technology is largely compatible with a traditional p-type Si solar cell production line by conventional diffusion, SiNx coating and screen-printing technology. With optimizing all technologies, Yingli's PANDA solar cells on semi-square 6-inch n-type CZ wafers (cell size 239cm 2) have been improved to currently have an average efficiency on commercial production lines exceeding 19.0% and up to 20.0% in pilot production. The PANDA modules have been produced and were certified according to UL1703, IEC 61215 and IEC 61730 standards. Nearly two years of full production on scale-up lines show that the PANDA modules have a high efficiency and power density, superior high temperature performance, near zero initial light induced degradation, and excellent efficiency at low irradiance.
a b s t r a c tSeveral industrial n-type Czochralski silicon ingots were analysed on wafer and cell levels with ECN's bifacial n-type solar cell process. In some of the ingots, the solar cell performance in the very top drop of about 1% absolute with respect to cell from the middle part of the ingot. These cells show typical ring shaped pattern. After receiving a post-process anneal treatment at 200 1C, the efficiency nearly completly recover. We demonstrated that the improvement is due to bulk lifetime enhancement. The recovery is stable in storage conditions, under illumination and high temperature treatments up to 600 1C. The same effect cannot be reproduced in p-type Cz silicon solar cells with similar ring shaped patterns. This indicates that the defects responsible for lifetime and efficiency degradation in wafers affected by ring patterns differ in n-type and p-type.
This article will review our recent progress in development of high-efficiency cells on n-type monocrystalline Si wafers. With boron-doped front emitter, phosphorous BSF, and screen-printed metallisation, at this moment such cells reach an efficiency of over 19%. We describe recent results of processing with reduced front contact area, and improved BSF and improved rear surface passivation, which are key parameters that limit the cell efficiency. The improved processing leads to an efficiency of 20%. The cell process has also been adopted for fabrication of metal-wrap-through back-contact cells. Without the improved contact recombination and BSF, an MWT cell efficiency of 19.7% is reached, 0.3% higher than the corresponding 'standard' (non-back-contact) cells.
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